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- MonTech Werkstoffprüfmaschinen GmbH
- Specimen and Die cutting
Specimen and Die cutting
Specimen and Die cutting
MonTech Werkstoffprüfmaschinen GmbH is a prominent manufacturer of rubber testing instruments, known for high-quality machines and software solutions since 1998. The company emphasizes high standards, customer proximity, and continuous R&D.
MonTech offers solutions for both basic and advanced applications in quality control and R&D, with a 98% in-house fabrication rate for high-quality custom solutions.
Operating in over 63 countries, MonTech provides 24/7 technical service and is ISO 9001 certified, with accreditations according to DIN EN ISO 17025.
MonTech integrates smart Industry 4.0 interfaces into products, enhancing process integration and workflow efficiency.
All machines are engineered and assembled in Germany, focusing on precision, reliability, and performance.
MonTech offers extensive training and support through webinars, e-learning, and classroom sessions, ensuring comprehensive solutions for customers.
MonTech is committed to providing innovative and reliable rubber testing solutions with a strong global support network.
The document details MonTech's MDR and RPA series, essential for rubber curing characterization, meeting ISO, ASTM, and DIN standards.
The MDR and RPA systems feature a closed, sealed biconical die system with sinusoidal oscillation, constructed from aerospace-grade aluminum and stainless steel.
Rheometers include rugged housing, ultra-stiff frames, superior temperature control, and high-speed data acquisition.
Applications include isothermal and non-isothermal cure testing, frequency sweep material analysis, and advanced cure kinetics modeling.
MonTech's rheometers offer precision and reliability, supported by global calibration services.
The document references ISO 13145 and other standards, suggesting rotorless sealed shear rheometers for rheological evaluations.
Frequency sweeps and dynamic oscillatory shear tests are used for measuring viscoelastic properties.
Discusses the Payne and Mullins effects, emphasizing modulus vs. strain measurement for filler loading and dispersion.
MonTech Rheometers provide simulation capabilities for production processes, offering valuable data for rubber compound development.
Describes various MonTech Rheometer models, each offering different capabilities for static and dynamic testing.
Emphasizes the importance of precise rheological testing for quality control and process optimization.
Advanced rheometers for measuring viscoelastic properties of polymers and elastomeric compounds.
Features include a direct servo drive system, precise temperature control, and extensive data interfaces.
Includes unique direct drive system, automation options, and instrument options for extended thermal range.
Suitable for static and dynamic testing in various industrial environments.
Complies with international standards ensuring reliability and accuracy.
State-of-the-art dynamic rubber process analyzer for testing polymers and compounds.
Features a closed, directly heated biconical test chamber and advanced servo drive system.
Supports various test sequences and offers a broad oscillation frequency range.
Enhances capabilities with direct torque drive system and advanced seal technology.
Offers various test die geometries for flexible testing setups.
MCool-40 system enables sub-ambient testing, beneficial for the tire industry.
Suitable for a wide range of materials and industries, providing essential data for process consistency.
Evaluates tire tread performance using the Tan δ parameter, correlating with wet traction and rolling resistance.
MonTech offers advanced rheometer systems with automation options to increase productivity.
Provides various cooling systems for precise temperature control during testing.
Equipped with axial force transducers, cavity pressure control systems, and high-speed data acquisition systems.
Offers integrated industrial computers and various data management options for reliable operation.
Focuses on customization options, safety features, and technical specifications of Mooney Viscometer series.
Instruments can be tailored to meet specific International Protection Ratings.
Features a 5" color touchscreen control panel and provides reference compounds for precise calibration.
Includes MV 3000 Basic, MV 3000 V, and MV 3000, each designed for different levels of quality control.
Viscometers have a temperature control system with precision of +/- 0.03°C.
Essential for testing viscous flow of raw materials and ensuring consistent manufacturing processes.
Designed for advanced Mooney Viscosity, Scorch, and Stress Relaxation testing.
Features a robust test frame with direct servo drive technology for precise data accuracy.
Includes a 5” touchscreen display, reinforced drive shaft, and advanced cooling systems.
Provides integrated industrial computers and pneumatic cooling systems for rapid temperature adjustments.
Offers a range of sample cutters for precise and reproducible sample preparation.
The V-MV 3000 enhances testing accuracy and flexibility, ideal for a wide range of materials.
Designed for precise sample preparation, equipped with a two-hand safety operation system.
Ideal for cutting polymer bales and rubber sheets, featuring a monoblock cutting knife.
Suitable for small scale laboratory sample production, ensuring precise temperature control.
Known for high performance and reliability, ensuring superior platen parallelism and thermal stability.
Offers a range of durable cutting knives and dies, machined from solid steel.
Automated system for efficient cutting of polymer and rubber bales.
Includes six models with high-efficiency hydraulic systems and digital PID temperature control.
Offers precision curing moulds for rubber, plastics, foam, wires, and trial moulding.
Includes detailed specifications for each model in the LP 3000 series.
Designed for high precision and optimal results, customizable to meet specific requirements.
The LP 3000 series and MonTech curing moulds offer precision, durability, and versatility.
Designed for precision hardness testing of rubber, plastics, and other materials.
Includes digital handheld Shore precision hardness testers in multiple configurations.
Offers a range of testing heads and accessories for data management and reporting.
Includes both manual and automatic test stands with various features.
Adaptable for various hardness testing applications, featuring a multi-axis stepper motor control.
Offers automation solutions for testing, including AutoID technology for traceable samples.
Includes a tack testing head for determining the tackiness of rubber and polymer materials.
Designed for universal autohesion and tackiness testing.
Environmentally controlled chamber for hardness testing under extreme thermal conditions.
Semi-automated instrument for determining specific gravity using the hydrostatic method.
Combines hardness and density testing in a single machine.
Various options for sample holders, temperature control, and data interfaces.
Designed for measuring the density of raw polymers, masterbatches, and uncured rubber compounds.
Measures the resilience properties of rubber and elastomeric materials.
Instrument for filler dispersion analysis in rubber compounds.
Used for analyzing filler dispersion in materials like Carbon Black and Silica.
Complies with ISO 11345:2006 and ASTM D 7723 standards.
Tabletop sample cutter for producing fine cuts of rubber samples.
Unit for deep freezing rubber samples to glass transition temperature before cutting.
Designed for testing the abrasion resistance of elastomers.
Evaluates the cutting and chipping resistance of rubber compounds.
MonTech's range of testing equipment provides comprehensive solutions for analyzing the physical properties of rubber and filler materials.
Used for analyzing chip and cut resistance of rubber compounds.
Supports specimen rotation and force measurement with high precision.
Measures the plasticity or viscosity of polymers and unvulcanized rubbers.
Sample is prepared using a mechanical cutter and placed between platens for testing.
Used for ageing rubber samples to determine PRI.
Advanced fatigue tester for lifecycle simulation and material property testing.
Includes tension and bending fatigue testing, stainless steel grips, and a thermal chamber.
FT 3000 CH series designed for advanced fatigue testing with integrated sensors and software.
CS 3000 fixtures measure the ability of rubber to return to its original thickness after compression.
TGD 3000 is a digital precision thickness gauge for consistent measurements.
AO 3000 series are universal forced air laboratory ovens for precision ageing of polymer materials.
OB 3000 and WB 3000 series provide precise heat and immersion ageing for elastomers.
BO 3000 is a multi-cell precision block oven for air and immersion ageing tests.
BO 3000 features a thermal dry-well with superior thermal control.
Uses a dry block cell with individual test compartments.
MonTech offers software solutions like MonQuality, MonRecipe, and MonControl for enhanced laboratory operations.
Supports multi-site collaboration and remote data access.
Streamlines formulation processes for the rubber industry.
Offers intuitive control for various testing instruments.
Includes MonControl, MonStat, and MonLAOS for enhanced productivity and quality.
Integrates data for actionable insights, supporting Six Sigma programs.
MonKinetics and MonLAOS for material data calculation and rheological characterization.
Emphasizes global customer support with calibration, maintenance, and training services.
Committed to environmental sustainability, aiming for carbon neutrality.
Focuses on resource conservation through durability, reuse, and recycling.
Provides comprehensive upgrade and rebuild programs for testing instruments.
Enhances productivity, reduces costs, and improves accuracy.
Offers precision testing films for various applications.
Guarantees availability of spare parts for at least 20 years.
Offers further literature and expert consultation for tailored solutions.
Catalog excerpts
Rubber Testing Solutions Rubber Testing Solutions INNOVATIONS IN RUBBER TESTING
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MonTech Rubber Testing Solutions Carl - Benz - Straße 11 D - 74722 Buchen / Germany I n n o vat i v e t evat s t iinvg Inno e s o lu ng s t et s itoi n m atdi o e ni n s o lu s G emra mdaeniyn! Germany! MonTech Werkstoffprüfmaschinen GmbH is the world‘s leading premium manufacturer of rubber testing instruments. Since 1998, we have been developing, producing, distributing and servicing high quality testing machines and their components as well as related software solutions for materials and component testing. Trust in MonTech’s products and services are reflected in their longterm customer loyalty,...
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MonTech - the global leader in rubber testing solutions… LABORATORY PRESS Supplying testing systems that answer every diverse business need covering a full range of instruments, software systems and service dedicated to the rubber industry. Whether for static or dynamic rheology, viscosity or processability testing, measurement of mechanical and physical properties, sample preparation, integrated laboratory software along with global on-site calibration and emergency services - we have solutions to meet all your laboratory and rubber testing needs! Get in touch with us today to find your rubber...
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Global sales, support and service MonTech World Germany Belarus / Ukraine Czech Republic United Kingdom Benelux France Spain Japan China Taiwan Vietnam / Laos / Cambodia Phillipines Hungary / Romania Italy North Africa Bulgaria / Serbia Turkey North America Chile Central America Middle East Indonesia Malaysia You can count on us! We are represented in every continent and in over 63 countries, providing technical and commercial service through a network of highly-qualified local and international support staff.
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Technology meets engineering - Industry 4.0 MonTech Rubber Testing Solutions MonTech rubber testing instruments feature the latest in German innovation, technology and industry 4.0 connectivity. With a product selection of over 70 instruments and software solutions, MonTech covers all major testing requirements for any rubber, silicone or elastomer laboratory. Through decades of R&D, MonTech’s team is dedicated to continuous improvement of the product line and the next generation of smart laboratories. MonTech is the fastest growing testing instrument supplier in the market focusing on raw materials,...
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Standard range and Tailor made testing solutions Standard, adapted to your application or tailor developed and made? MonTech provides cost-effective solutions customized to your application and testing needs! Commercially available standard testing devices and machinery do not always fit the requirements of a specific laboratory process or testing setup. In that case, the solution comes from adapting an already available standard system or from developing a new, tailor-made machine. We provide customized solutions in all fields of testing applications Depending on the material or product to be...
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In-house design, engineering, manufacturing, production technology and logistics Our customers trust us because they know that we not only design and assemble instrumentation but also conduct all production steps in-house in our extensive workshop and facilities, equipped with the latest production machinery and manufacturing technologies. This includes machine design, development of control and operating software, machining in its highest precision, final assembly and functional testing. Our thorough German quality, together with a certified quality management system and accredited laboratory...
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Global Technical Centers Application support and process development Rubber applications and processes are becoming more and more complex, thereby raising the importance of testing. We address this trend and partner with our customers to design and implement latest testing technology adapted to the individual requirements of new materials and processes. Our team of applications experts has a deep understanding of processes and requirements in the rubber industry - this has served as the basis for the design of the MonTech Technical Centers. They enable us to create a realistic laboratory environment...
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Automation 34 Automation options 36 Automation options in detail 38 Rheometer Advanced instrument options 40 Rheometer Data and productivity options 41 Traceable Calibration Torque standards 43 Mooney Viscometer Application Examples 50 Mooney Viscometer Cooling, data and productivity options 51 Reference Standards and Materials 52 Sample cutters for specimen preparation 59 Cutting knives, dies and moulds 65 LP 3000 Laboratory press series 68 Laboratory press moulds
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Mooney Viscometer Sample cutting Sample curing Physical properties Software systems Hardness & Density, Tack and Force HT 3000 HT 3000 Modular Test Automation Tack & Force HT 3000 Chamber DM 3000 H&D 3000 RD 3000 ^ Software systems 116 MonQuality Laboratory Information Management Systems 118 MonRecipe 120 MonControl 122 MonStat 124 MonKinetics 124 MonLAOS 124 MonScan 124 MonLink ^0 Projects and Consulting 125 Plan, Build, Supply, Consult Customer support + service Worldwide Support, Maintenance and Calibration Green Services Instrument upgrades Instrument upgrades and rebuilds Testing film 132...
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MonTech Technology: Moving Die Rheometer (MDR and RPA) Series Moving Die Rheometers are the standard testing method for characterisation of rubber curing in quality control as well as research and development. Therefore these rotorless curemeters are equipped with a closed, sealed, biconical die system according to all relevant ISO, ASTM and DIN standards. During the test the lower die performs a sinusoidal oscillation with a fixed oscillation amplitude and frequency, at either a fixed (isothermal) or variable temperature (non-isothermal). MonTech Moving Die Rheometer systems are the backbone...
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Test dies and die closing system MonTech Moving Die Rheometers are equipped with a biconical die assembly with integrated direct heating, accurate sample temperature measurement, superior temperature control with unbeaten accuracy, highest heating and cooling rates, and minimized response times. The specific die and crosshead design ensures a perfect alignment and uniform closing as well as parallelism of both test dies, significantly reducing result variations. MonTech Rheometer test dies are entirely made from superior, lottraceable stainless steel, hardened, precision ground and polished,...
Open the catalog to page 13All MonTech Werkstoffprüfmaschinen GmbH catalogs and technical brochures
Cut & Chip Tester CC 30004 Pages
Specimen preparation14 Pages
Plasticity6 Pages
Rebound Resilience Tester4 Pages
Online Testing Cell Systems24 Pages
Compression Set and Ageing6 Pages
Hardness testing7 Pages
Fatigue Testing4 Pages
Density3 Pages
Dispersion10 Pages
Bale cutting6 Pages
Mooney Viscometer13 Pages
Moving Die Rheometer31 Pages
Specimen and Die cutting18 Pages
- Cutting system
- Industrial press
- Chamber kiln
- Hydraulic press
- Automatic cut-off machine
- Knife cutting system
- High-speed cut-off machine
- Plastic cutting machine
- Automatic press
- Digital tester
- Table-mounted hardness tester
- Automatic tester
- Industrial tester
- Sheet cutting machine
- Digital display hardness tester
- Electric press