Rubber Testing Solutions Online Testing Cell Systems

MonTech´s Rubber and Polymer Testing Solutions at a glance MonTech Werkstoffprüfmaschinen GmbH is the world´s leading premium manufacturer of rubber testing instruments and laboratory solutions. Our extensive product range covers instruments for basic to high-end testing applications in quality control as well as research and development. This includes integrated laboratory software systems, technical and calibration services as well as world-class application support and consulting. MonTech testing solutions are engineered and manufactured entirely in Germany according to the highest quality...

ONLINE TESTING CELL SYSTEMSThe lean industry 4.0 approach for completely automated quality control in rubber mixing plants The following brochure is a introduction in the world of fully automated online testing which has revolutionized batch release testing over the past years around the world. Besides significant cost savings and shortest return on invest times, process engineers are - for the first time - able to create closed-loop control and real-time adaption of the mixing process resulting in an ultimate gain. Partner with MonTech today to adapt online testing technology for your mixing...

MonTech ONLINE TESTING CELL SYSTEMS Automated testing system for mixing line integration MonTech is the world’s leading manufacturer of integrated rubber testing systems. With more than 30 years of engineering experience and 100+ fully automated Testing Cells installed, our testing solutions are designed for the specific testing and integration requirements for each customer or mixing line type. Based on MonTech’s field-proven automation technology, the Online Testing Cells are tailored for seamless integration into mixing lines and existing control and host-systems. All MonTech machines and...

ONLINE TESTING INTEGRATIONInstruments and systems for Testing Cell integration: MonTech Online Testing Cells are equipped with a configurable set of standard devices for sample handling and preparation, with additional instruments to cover the individual throughput and test requirements for any mixing line. All instruments in Online Testing Cells are based on MonTech's reliable rubber testing instrument technology with each instrument adapted for seamless integration into any fully automated testing system. These adaptations include automatic handling accessibility for shorter handling times,...

MonTech ONLINE TESTING CELL SYSTEMS ONLINE TESTING CELL System overview Online Testing Cells are state-of-the-art automated testing solutions that provide maximum efficiency and the shortest ROI times. By installing Testing Cells at the production line, manufacturers can achieve maximum throughput, tighter quality control, decreased laboratory overhead, and less scrap. Rugged and reliable technology: MonTech Testing Cells are a complete batch release laboratory on a 2.0 by 2.3 meter footprint. With flexible configuration, Testing Cells contain each element of the laboratory QC process within...

AUTOMATED SAMPLE PROCESSING AND TRACEABILITY Online Rubber Testing Cells feature robotic automation and eliminate the need for any operator involvement. By applying robotics, administrators can monitor and control production in real-time without needing a separate QC or testing laboratory. All necessary steps to process the raw slab are selected according to the control plan and automatically executed by the Testing Cell. This includes: - Receiving, detecting and aligning of the raw slab - Washing, conditioning, cooling and drying of the slab - Slab measurement, nicking and volumetric cutting...

MonTech ONLINE TESTING CELL SYSTEMS System layout DETAILS Since the introduction of the Online Testing Cell by MonTech in 2010, these automated systems are now considered to be the market leading solution for mixing line quality control in the rubber industry. The front of the Testing Cell structure contains the access points for each of the four instrument compartments. The adjacent side contains the main control panel, and the safety-locking maintenance access door. The top of the Cell is outfitted with the in-feed conveyor, sample in-feed chute and the status signal tower. Infeed conveyor...

Cell interior and COMPONENT LAYOUT The interior of the Testing Cell is designed to keep safety, easy accessibility, and quick serviceability in mind: Two large walk-in maintenance safety doors are installed on either side of the Testing Cell. This allows for quick and easy access to all Cell internal modules and components. Uptime for Online Testing Cells can be in the range of >99.8%. The modular design allows for different sub-systems to be added or removed in minutes, guaranteeing maximum uptime and availability of the system. Below is an example of a typical Online Testing Cell found on a...

The backbone of each Online Testing Cell is a modern multi-layer software design, aggregating the Test Cells into several functional units for quick connectivity and future adaptability. The proprietary Testing Cell software architecture consists of a Cell Master PLC for all high level tasks and a 19" touch panel for direct feedback. MonCell software consistently coordinates all instruments, Testing Cell systems, and test configurations. The Cell programmable logic controller (PLC) monitors all control tasks and critical safety functions in real time. All testing Cell communication is based on...

Robotic hAndling System Robotic handling solutions are integrated into every Online Testing Cell, achieving the high productivity rates for the testing process. The core component to each Testing Cell is a highly precise, reliable and extremely fast 6-Axis robot system. The robot is positioned in the center of the Testing Cell with access to all critical sampling areas and testing sub-systems. In order to excel with the large variety of tasks, the robot is equipped with a multi-functional handling arm. Processing and handling samples is done with multiple sets of mechanical grips, combined with...