Dispersion

Dispersion
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Dispersion

Product catalog summary
Overview: The document discusses the DisperTester 3000 and its advanced model, the DisperTester 3000 Plus, which are instruments designed for filler dispersion analysis in rubber compounds. These devices offer quick, accurate, and reproducible results, crucial for quality control in the rubber industry.
Key Features:
  • DisperTester 3000: Utilizes digital image processing for dispersion ratings, filler distributions, and agglomerate sizes. It supports various filler types and complies with international standards ISO 11345 and ASTM D 7723. The device offers magnification options of 30x, 100x, and 1000x for different particle sizes.
  • DisperTester 3000 Plus: An upgraded version with a 10 Megapixel camera, USB 3.0 connectivity, and advanced imaging capabilities. It features automated focusing and scanning, and supports a wider range of particle sizes (1 µm to 250 µm).
Sample Preparation: The DisperCut 3000 is a sample cutter designed to produce precise cuts for dispersion testing. It includes features like pre-stretching and a two-hand safety control system to ensure operator safety.
Additional Equipment:
  • DisperCool 3000: A deep freezing unit for preparing rubber samples by cooling them to glass transition temperature, ensuring they can be cut without smearing or distortion.
Technical Specifications:
  • Both DisperTester models comply with ISO 11345 and ASTM D 7723 standards.
  • DisperTester 3000 Plus offers a higher image resolution and automated features compared to the basic model.
  • DisperCool 3000 operates within a temperature range of -40 to 200°C and uses silicone oil as a cooling liquid.
Conclusion: The DisperTester series, along with the DisperCut and DisperCool units, provide a comprehensive solution for analyzing filler dispersion in rubber compounds, enhancing quality control processes in the rubber industry.
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Catalog excerpts

Dispersion-1

Rubber Testing Solutions INNOVATIONS IN RUBBER TESTING

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Dispersion-2

MonTech Disper Tester 3000 Carbon black dispersion tester Computer aided, advanced digital reflected light microscopy brought to the next level The DisperTester 3000 is the most easy to use instrument for filler dispersion analysis; providing superior compliance, reproducibility and repeatability. The DisperTester provides accurate, repeatable results in seconds for both vulcanized and uncured rubber compounds that are applicable to the process, allowing quick and easy testing of dispersion compared to other optical techniques which often take hours to perform (less than 2 minutes with sample...

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Dispersion-3

Cr MonDispersion software International standards ISO 11345, ASTM D 7723 Magnification DisperTester 3000 - 1000x = 1000 times magnification DisperTester 3000 - 100x = 100 times magnification DisperTester 3000 - 30x = 30 times magnification Aperture Size DisperTester 3000 - 1000x = 4 mm x 3.5 mm Focus Manual

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Dispersion-4

MonTech DisperTester 3000 Plus Carbon black and filler dispersion tester The MonTech DisperTester 3000 Plus is the newest model of carbon black dispersion tester - computer aided, advanced digital reflected light microscopy brought to the next level. The DisperTester 3000 Plus is the most advanced instrument for reliable filler dispersion analysis based on the superior compliance, reproducibility and repeatability well known from the DisperTester 3000 series. In addition, the DisperTester 3000 Plus has been upgraded with a set of extensive new features for reliable, subjective and operator independent...

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Dispersion-5

G MonDispersion software International standards ISO 11345 : 2006, ASTM D 7723 Magnification 100 times magnification Focus Fully automatic or manual Image resolution 10 Megapixel with Carl Zeiss telecentric optics Data format PDF, JPEG, ASCII Sample preparation Manual sample cutter with 100 Spare blades included Electrical 90-250 V, 1 Amp, 47-63 Hz, Single phase Optional - Automated sample holder - Automation system

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Dispersion-6

MonTech DisperCut 3000 Stretched sample cutter for Dispersion testing DisperCut 3000 The DisperCut 3000 is a small and easy to use tabletop sample cutter that produces fine cuts of cured and uncured rubber samples especially for Dispersion testing samples. The cutter is equipped with a high-speed close and cut system with simultaneous sample pre-stretching to avoid smearing of the sample and guaranteeing the best straight and clean cutting results. Test samples can be cut and prepared within a single second! This makes the patented DisperCut 3000 sample cutter the most reliable tool for producing...

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Dispersion-7

DisperCut - Step by Step International standards Cutting blades Ultra-sharp heavy duty single edge blades, easily replaceable Sample dimensions adjustable by different cutting plates from 5 to 10% 2-hand safety control with anti-tiedown Cutting speed 1 - Empty cutting area 3 - Active cutting by pressing the 2 control buttons 4 - Release control buttons - blade will return Technical specification

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Dispersion-8

MonTech DisperCool 3000 Test sample deep freezing unit The DisperCool 3000 is used for the preparation and sample conditioning of uncured as well as cured rubber samples prior to the cutting process - especially designed for Dispersion Testing. The sample preparation process is very simple and convenient: First the sample is pre-cut (if needed) and then easily placed in the quick-open sample holder and then inserted into the tabletop DisperCool unit. Inside the DisperCool chamber, silicon oil is pre-chilled to a low temperature from minus 20 to minus 40°C. The sample holder is placed into the...

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Dispersion-9

Sample Preparation Temperature range -40 to 200°C (depending on cooling / heating liquid) Cooling liquid Silicone oil, approximately 3 liters Chamber size Sample capacity Two independent sample holders Sample size 6-digit timer display with acoustic signal 3,5“ color-touch temperature display Additional Inputs (optional) PT 100 temperature port for immersion probes to measure temperature directly in the sample Chiller capacity Output Interfaces Protection levels Configurable user input modes and levels Integrated temperature and level protection switches 230-250 V, 10 Amps, 47-63 Hz, Single phase...

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Dispersion-10

Rubber Testing Solutions Werkstoffpriifmaschinen GmbH Carl-Benz-StraBe 11 D - 74722 Buchen / Germany Phone: +49(0)6281562230 Fax: +49(0)6281562255 [email protected] www.rubber-testing.com

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