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montanhydraulik-en-downloads-hydromechanical-engineering-brochure.html?file=tl_files/montan/user/downloads/Broschueren/Montanhydraulik_civil_engineering_brochure

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Product catalog summary
Overview
Montanhydraulik has transitioned from a cylinder specialist to a comprehensive provider of hydromechanical systems, offering solutions for infrastructure such as dams, weirs, sluices, and bridges. Their expertise is built on decades of experience in cylinder and hydraulic aggregate design.
Design and Development
Montanhydraulik focuses on optimizing hoist support structures and linkages for various gates, designing complete systems that include hydraulic cylinders, power units, electrical controls, and support systems.
Cylinder Production
The company boasts in-house production facilities capable of managing projects of any scale.
Systems Technology
They design electro-hydraulic aggregates and emergency power units, engineer control and monitoring units, and develop ARMAC solutions for automated flow regulation.
Start-Up
Montanhydraulik handles the integration, installation, and commissioning of complete systems, along with training and supervising operational personnel.
Technology and Innovation
The Technology Centre at Montanhydraulik combines research, development, and design, utilizing modern tools like 3D CAD software and simulation technology to ensure operational stability and propose optimal system solutions.
Cylinder Technology
The focus is on hydraulic cylinders with diameters up to 720 mm and strokes up to 20 m, along with the production of associated hydraulic power units and control systems, certified according to ISO 9001.
Material and Coating
Various material combinations and coatings are available, such as stainless steel with double chrome plating and tempered alloy steel with ceramic coating, with quality assessments conducted under simulated conditions to ensure durability.
Measurement Systems
Integrated stroke measuring systems like LPM, MTS, and roller encoder provide precise gate operation, offering analogue or pulse output signals for gate position feedback.
Control Systems
Modern drive and control technology is used for electro-hydraulic aggregates, developed with non-proprietary components to avoid obsolescence, and communication via Modbus, Profibus, OFC, and Ethernet with redundant networks.
ARMAC System
This computerized control system optimizes water levels for power generation and irrigation, featuring real-time monitoring, simulation, and control of gate movements.
Installation and After-Sales Service
Montanhydraulik provides comprehensive installation and commissioning services, along with after-sales support including spare parts procurement and on-site repairs.
Global Experience
The company's systems are used worldwide, supported by international project teams from planning to execution and training.
Key Projects
The document highlights the repair of the Iron Gate sluice between Romania and Serbia, utilizing advanced hydraulic cylinders with corrosion protection and integrated travel measuring systems for redundancy and monitoring.
Hydraulic Systems
Montanhydraulik specializes in complete hydraulic drive systems, including electrical and automated electronic control systems for dam gates, computerized monitoring of river levels, and emergency power units, along with installation, commissioning, and customer care services.
Product Range
The company manufactures a wide range of hydraulic cylinders, including differential, telescopic, and special cylinders, with capabilities for large stroke lengths and high working pressures, as well as rotary actuators, flow dividers, and hydraulic plants.
Special Machinery
Montanhydraulik provides specialized machinery for mining, including advancing and transfer systems, hydraulic advancing equipment, and roof support systems.
Repair Services
The company offers repair services for hydraulic cylinders and related components, focusing on reconditioning, retrofitting, and onsite repair services worldwide.
Global Presence
Montanhydraulik has a strong international presence with headquarters in Germany and facilities in India, offering a wide range of hydraulic solutions and services globally.
Contact Information
The document provides contact details for Montanhydraulik's headquarters in Germany and their office in India.
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Catalog excerpts

montanhydraulik-en-downloads-hydromechanical-engineering-brochure.html?file=tl_files/montan/user/downloads/Broschueren/Montanhydraulik_civil_engineering_brochure-1

HYDROMECHANICAL ENGINEERING

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montanhydraulik-en-downloads-hydromechanical-engineering-brochure.html?file=tl_files/montan/user/downloads/Broschueren/Montanhydraulik_civil_engineering_brochure-2

intelligent Power New paths for extraordinary tasks Over the past decades, Montanhydraulik has expanded its market offerings substantially. Today, we are not only cylinder specialist but also complete system provider, as demonstrated by our varied hydromechanical engineering packages for dams and weirs as well as sluices and bridges. Our long-standing experience in cylinder and hydraulic aggregates design and our detailed knowledge of the special requirements in hydromechanical engineering, has helped us develop a comprehensive package of products and services for our customers in this segment...

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intelligent Power Expanding the Frontiers of Knowledge As hydraulic cylinders, particularly in hydromechanical engineering, are part of a highly complex overall system, their manufacture requires the close interaction of engineering, development and production. The tasks we are faced with, therefore, are much more than the mere professional designing of a cylinder. Beyond obvious considerations such as functional reliability, service life, corrosion protection and low maintenance, other factors have to be taken into account – such as, the interaction of components and materials, project location,...

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intelligent Power CYLINDER TECHNOLOGY TO MEET THE MOST STRINGENT DEMAND Hydraulic Cylinders, especially long stroke cylinders constantly require new solutions for instance, when it comes to integrated measuring systems, manifold control blocks or hydraulically operated locking systems for the piston rod. With our competence in hydraulic system solutions, we can cover a wide range of products in hydromechanical engineering. One focus area is the design, production and commissioning of hydraulic cylinders with diameters up to 720 mm and strokes up to 20 m used in spillway radial gates, sluice gates,...

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intelligent Power The right corrosion protection for each application We manufacture cylinders in any required size in our modern production plants. Just as the sizes and weights of the cylinders vary, the requirements regarding corrosion protection and hence the material and surface treatment of the piston rod differ based on location and application. The selection of the most suited guiding and sealing system to be combined with the piston rod and surface structure is another important feature to guarantee optimal sealing function and extended lifetime. We supply various combinations of materials...

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intelligent Power IN THE RIGHT POSITION EVERY TIME Integrated Displacement Measurements of the cylinders are essential for precise operation of gates via remote control. Each measuring system optionally provides analogue or pulse output signals. The data serves to display the gate position or for further processing to bring the gates into the required position. Montanhydraulik can provide various Integrated Stroke Measuring Systems in cylinder construction, depending on stroke and the applied piston rod coating: LPM system for a ceramic-coated piston rod The Contactless Linear Position Measurement...

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intelligent Power The Modern Method for Pressure Generation & Delivery Montanhydraulik is your competent partner, when it comes to hydraulic drives and controls. Highly qualified, experienced engineers and technicians take over the details for you – and deliver the turnkey solution which you require to your construction site. Each application has a different demand like synchronized operation, travel speeds under various pressure cycles, damping, crack opening etc. We implement all these and more by using the most modern drive and control technology for our electro-hydraulic aggregates. These...

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intelligent Power Intelligent control The “Automatic Reservoir Monitoring And Control System”, called ARMAC for short, was developed by Montanhydraulik India. It is a Computerised Control System for the Monitoring and Control of Dam Gates & Reservoirs and is the result of our collective experience in the development and production of hydraulic drive systems for hydromechanical applications. Taking the geographic and climatic conditions into account, both historical and in real time, ARMAC is used to calculate the optimum water level for a reservoir, not only for power generation, but also for...

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intelligent Power Everything under control – In real time The ARMAC system measures the water level of a dam every 15 minutes. This is achieved by means of water level sensors installed in upstream and downstream positions. Essential preconditions for successful system design and use are the extensive data pools, which not only take water level measurements from decades of records into consideration, but also the geographical contours of each reservoir (area volume curves). The water levels established via radar-type sensors are compared with the collected data and the current local requirements....

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intelligent Power Equipped for any task Whether it is large cylinders or special coatings, Position Measuring Systems or Hydraulic aggregates with digital remote control – customers from all over the world have come to rely on the competence of Montanhydraulik. Apart from the highest quality standards and innovative concepts, we offer you a remarkable in-house production capacity that qualifies us for projects of any scale. Amongst other things, our service portfolio of services & products includes: • Detailed engineering of the complete System. • Hydraulic Power Units technology with Local and...

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intelligent Power Global Experience Montanhydraulik Cylinders, Power Units and Control Systems today move and control numerous dam gates and sluice gates worldwide. Our international project teams accompany you from the first planning meetings over project planning & execution, through to the training of your staff. 40 hydraulic cylinders move the radial gates of the Indira Sagar Dam. The „Iron Gate“, one of Europe‘s most spectacular river valleys. Dual bascule bridge at Mar Menor The Indira Sagar Dam in Central India with a dammed water area of 913 km2, a dam wall height of 92 m and a length...

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All Montanhydraulik catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.