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Hydromechanical engineering brochure

Hydromechanical engineering brochure
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Hydromechanical engineering brochure

Product catalog summary
Overview
Montanhydraulik has transitioned from a cylinder specialist to a comprehensive system provider in hydromechanical engineering, offering solutions for dams, weirs, sluices, and bridges. Their expertise is built on decades of experience in cylinder and hydraulic aggregate design.
Design and Development
The company focuses on designing and optimizing hoist support structures and linkages for various gate types, providing complete systems design including hydraulic cylinders, power units, electrical controls, and support systems.
Cylinder Production
Montanhydraulik has extensive in-house production facilities capable of handling projects of any size, ensuring high-quality manufacturing standards.
Systems Technology
They design electro-hydraulic aggregates and emergency power units, develop ARMAC solutions for automated flow regulation, and produce systems aggregates for projects of any size.
Start-Up and Integration
The company offers integration, installation, and commissioning of complete systems, along with supervising and training operational personnel.
Technology and Innovation
The Montanhydraulik Technology Centre combines research, development, and design, utilizing modern equipment like 3D CAD software and simulation technology to propose suitable components and system solutions.
Cylinder Technology
They design hydraulic cylinders with diameters up to 720 mm and strokes up to 20 m, ensuring quality through constant monitoring and ISO 9001 certification.
Material and Coating
Montanhydraulik offers various material and coating combinations, such as stainless steel with double chrome plating and tempered alloy steel with ceramic coating, tested under simulated conditions for quality assurance.
Measurement Systems
Integrated stroke measuring systems like LPM, MTS, and roller encoders provide precise operation of gates via remote control, offering both analogue and pulse output signals.
Control Systems
They use modern drive and control technology, including fixed displacement pump units and power-controlled variable axial piston pumps, ensuring robust and easily available components.
ARMAC System
The ARMAC system, developed by Montanhydraulik India, is a computerized control system for dam gates and reservoirs, allowing for exact monitoring and adjustment of water flows and levels.
Global Experience
Montanhydraulik's systems are used worldwide, with international project teams supporting clients from planning to execution and staff training.
Key Projects
Significant projects include the repair of the Iron Gate sluice between Romania and Serbia and the Indira Sagar Dam, where 40 hydraulic cylinders are used to move radial gates.
Hydraulic Systems and Solutions
They specialize in complete hydraulic drive systems, including electrical and automated electronic control systems for dam gates, computerized monitoring, and emergency power units, offering installation, commissioning, and customer care services.
Product Range
The company manufactures a wide range of hydraulic products, including differential and telescopic cylinders, rotary actuators, and hydraulic cylinders in stainless steel, providing special and standard cylinders with various specifications and working pressures.
Special Machinery for Mining
Montanhydraulik offers specialized machinery for mining, including advancing and transfer systems, hydraulic advancing equipment, and special roof support systems.
Repair and Maintenance Services
They provide repair services for hydraulic cylinders and related components, offering worldwide onsite repair, diagnostics, and damage assessment.
Global Presence
Montanhydraulik has a strong international presence with headquarters in Germany and facilities in India, offering a wide range of hydraulic solutions and services globally.
Contact Information
The document provides contact details for Montanhydraulik's headquarters in Germany and its subsidiary in India.
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Catalog excerpts

Hydromechanical engineering brochure-1

HYDROMECHANICAL ENGINEERING

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Hydromechanical engineering brochure-2

intelligent Power New paths for extraordinary tasks Over the past decades, Montanhydraulik has expanded its market offerings substantially. Today, we are not only cylinder specialist but also complete system provider, as demonstrated by our varied hydromechanical engineering packages for dams and weirs as well as sluices and bridges. Our long-standing experience in cylinder and hydraulic aggregates design and our detailed knowledge of the special requirements in hydromechanical engineering, has helped us develop a comprehensive package of products and services for our customers in this segment...

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Hydromechanical engineering brochure-3

intelligent Power Expanding the Frontiers of Knowledge As hydraulic cylinders, particularly in hydromechanical engineering, are part of a highly complex overall system, their manufacture requires the close interaction of engineering, development and production. The tasks we are faced with, therefore, are much more than the mere professional designing of a cylinder. Beyond obvious considerations such as functional reliability, service life, corrosion protection and low maintenance, other factors have to be taken into account – such as, the interaction of components and materials, project location,...

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Hydromechanical engineering brochure-4

intelligent Power CYLINDER TECHNOLOGY TO MEET THE MOST STRINGENT DEMAND Hydraulic Cylinders, especially long stroke cylinders constantly require new solutions for instance, when it comes to integrated measuring systems, manifold control blocks or hydraulically operated locking systems for the piston rod. With our competence in hydraulic system solutions, we can cover a wide range of products in hydromechanical engineering. One focus area is the design, production and commissioning of hydraulic cylinders with diameters up to 720 mm and strokes up to 20 m used in spillway radial gates, sluice gates,...

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Hydromechanical engineering brochure-5

intelligent Power The right corrosion protection for each application We manufacture cylinders in any required size in our modern production plants. Just as the sizes and weights of the cylinders vary, the requirements regarding corrosion protection and hence the material and surface treatment of the piston rod differ based on location and application. The selection of the most suited guiding and sealing system to be combined with the piston rod and surface structure is another important feature to guarantee optimal sealing function and extended lifetime. We supply various combinations of materials...

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Hydromechanical engineering brochure-6

intelligent Power IN THE RIGHT POSITION EVERY TIME Integrated Displacement Measurements of the cylinders are essential for precise operation of gates via remote control. Each measuring system optionally provides analogue or pulse output signals. The data serves to display the gate position or for further processing to bring the gates into the required position. Montanhydraulik can provide various Integrated Stroke Measuring Systems in cylinder construction, depending on stroke and the applied piston rod coating: LPM system for a ceramic-coated piston rod The Contactless Linear Position Measurement...

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Hydromechanical engineering brochure-7

intelligent Power The Modern Method for Pressure Generation & Delivery Montanhydraulik is your competent partner, when it comes to hydraulic drives and controls. Highly qualified, experienced engineers and technicians take over the details for you – and deliver the turnkey solution which you require to your construction site. Each application has a different demand like synchronized operation, travel speeds under various pressure cycles, damping, crack opening etc. We implement all these and more by using the most modern drive and control technology for our electro-hydraulic aggregates. These...

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Hydromechanical engineering brochure-8

intelligent Power Intelligent control The “Automatic Reservoir Monitoring And Control System”, called ARMAC for short, was developed by Montanhydraulik India. It is a Computerised Control System for the Monitoring and Control of Dam Gates & Reservoirs and is the result of our collective experience in the development and production of hydraulic drive systems for hydromechanical applications. Taking the geographic and climatic conditions into account, both historical and in real time, ARMAC is used to calculate the optimum water level for a reservoir, not only for power generation, but also for...

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Hydromechanical engineering brochure-9

intelligent Power Everything under control – In real time The ARMAC system measures the water level of a dam every 15 minutes. This is achieved by means of water level sensors installed in upstream and downstream positions. Essential preconditions for successful system design and use are the extensive data pools, which not only take water level measurements from decades of records into consideration, but also the geographical contours of each reservoir (area volume curves). The water levels established via radar-type sensors are compared with the collected data and the current local requirements....

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intelligent Power Equipped for any task Whether it is large cylinders or special coatings, Position Measuring Systems or Hydraulic aggregates with digital remote control – customers from all over the world have come to rely on the competence of Montanhydraulik. Apart from the highest quality standards and innovative concepts, we offer you a remarkable in-house production capacity that qualifies us for projects of any scale. Amongst other things, our service portfolio of services & products includes: • Detailed engineering of the complete System. • Hydraulic Power Units technology with Local and...

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intelligent Power Global Experience Montanhydraulik Cylinders, Power Units and Control Systems today move and control numerous dam gates and sluice gates worldwide. Our international project teams accompany you from the first planning meetings over project planning & execution, through to the training of your staff. 40 hydraulic cylinders move the radial gates of the Indira Sagar Dam. The „Iron Gate“, one of Europe‘s most spectacular river valleys. Dual bascule bridge at Mar Menor The Indira Sagar Dam in Central India with a dammed water area of 913 km2, a dam wall height of 92 m and a length...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.