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brake for web tension control

brake for web tension control

brake for web tension control

Product catalog summary
Overview
The document provides detailed technical specifications and features of the STANDARD Series Dual Disc Brakes by Montalvo Corporation. These brakes have been a cornerstone in tension control brake design for over thirty years, eliminating the need for water-cooled systems in paper and converting applications.

Specifications
The STANDARD Series brakes are known for their modular design, industry-standard compliance, interchangeable parts, high thermal capacity, and wide torque range. They are available in various sizes and configurations, with specific dimensions provided for each model.

Design and Features
  • Modular design allows for easy maintenance and part replacement.
  • High thermal capacity design reduces the need for additional cooling systems.
  • Interchangeable parts facilitate quick repairs and upgrades.
  • Wide torque range accommodates diverse application requirements.

Performance and Testing
The brakes are tested under specific conditions as outlined in the Brakes Installation Instruction Manual. Factors such as ambient temperature, mounting method, and additional cooling systems can affect performance. The document provides guidelines for optimal installation and operation.

Technical Data
The document includes detailed tables with dimensions, torque capacities, and effective cooling speeds for various models. It also outlines the friction coefficients and maximum-minimum torque values at different pressures.

Recommendations
For optimal performance, it is recommended to follow the installation guidelines closely and consider all environmental and operational factors. Consultation with Montalvo Corporation is advised for application sizing and specific requirements.

Conclusion
The STANDARD Series Dual Disc Brakes are a reliable and efficient solution for tension control in converting applications, offering a robust design with high performance and adaptability.
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Catalog excerpts

brake for web tension control -1

STANDARD Series dual disc brakes are the basis for every tension control brake design over the past thirtyyears. These are the original Montalvo Brakes, manufactured since 1970. Development and marketing of this dual disc, high thermal capacity design virtually eliminated the need for water cooled brake systems in paper and converting applications. The release of the STANDARD Series also offered the first multiple range design. This effectively put an end to traditional piggy-backӔ configurations of brakes which were used to establish torque ranges broad enough to meet day to day converting application requirements. The series quickly became the standardӔ for tension control. Offered in a wide range of sizes, STANDARD Series brakes feature interchangeable spare parts, easy maintenance and top-flight after sales service. >

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brake for web tension control -2

machine frame machine frametighten set-screwsover key nad shaftbefore operation!adapter(4) shown 8.56(217)A3/4-10 UNC(M20)tighten set-screwsover key nad shaftbefore operation!CBD3.90 (99) K 2.98 (76)1.42 (36) F E bore LC4 fit to suit (USA)keyway class 1 fit (USA) DIN 6885, part 3 (METRIC) min. clearanceto change pads G A D 5.00(127) BC FG Size > A B C D E (max.) E (min.) F G Shaft Length (min.) 6008001000 > 7.19 5.59r 7.50r 9.31 1-3/4 7/8 4.86 2.10 5.70 (183) (149) (191) (236) (45) (20) (123) (53) (145) 10.00 6.582r 8.50r 11.75 2 1-1/4 5.25 2.03 5.70 (254) (167) (216) (298) (50) (30) (133) (52)...

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brake for web tension control -4

(Wr ) 2 Weight Bal. > rpm (disc-hub) (disc-hub) in-oz 2 4285 1.45 24 .13 3415 3.34 33 .20 2920 7.66 63 .32 2325 23.9 121 1.0 1940 53.7 176 2.0 > lb/ft lb STD 600 STD 800STD 1000 STD 1400STD 1700 > Ԇ Friction coefficients are nominal. Rated torque may vary depending on operating temperature. * > Do not use to calculate horsepower. The Montalvo Corporation 50 Hutcherson Drive Օ Gorham, Maine 04038 USATel: 800-226-8710 or 207-856-2501 Fax: 800-644-5097 or 207-856-2509 Email: [email protected] Web Site: www.montalvo.com Technical details subject to change without notice. Printed in U.S.A. MBSTD-US-003...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.