Muncher Family R15_web
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One Company, Unlimited Solutions

Introduction Time and time again The Muncher Family proves to be the most economical solution to a problem many of our customers previously thought impossible to solve. protection of submersible or dry well sewage pumps prone to blockage problems economical solution for small headworks requirements efficient disintegration of extracted screenings prior to treatment high volume fine grinding of sludges improving digestion plant efficiency handling of tankered sludges to a whole host of industrial wet waste grinding duties The Muncher Family is designed to cope with modern waste waters and...

• Designed to replace traditional high speed, high power centrifugal macerators • Low cutter tip speeds - Low power - Low noise level • 3 Year warranty on Raw Sewage applications for pipeline units shaft design • Latest Generation Twin Shaft Grinder • Designed specifically for efficient treatment of abrasive sludges • Layback cutter shafts - rejected material drops •. • Patented built-in trash trap with clean-out ports ••• rejected material • Integral flanged, • Cantilever shaft • Pull back cutter stack allows removal without .. • Hardened cutters

Features - Series 'A' and F Muncher • Engineered and improved through 35 years experience in waste water grinding • Optional high flow side rail Hardened cutters mechanical seals • Specially developed multispring tungsten carbide faces • Ideally suited for screenings/bio-degradable waste processing • Eliminates need for costly disposal - can generate income from better digester gas yields • Independent shaft • Rugged machine • Gearboxes and drives construction cutter chamber

Control Equipment Each Muncher is supplied with a Programmable Logic Controller (PLC) designed to protect the machine against damage from rogue materials and overloads. This can be as an individual PLC unit, a chassis backplate, or a complete control panel. The Muncher PLC is designed to distinguish between a locked rotor full overload requiring instant reversal and a varying allowable periodic low level overload allowing an ongoing running period before the reversal mode is engaged. The critical time/power relationship is continually monitored by the logic to avoid either unnecessary...

Applications - Pump Protection Cavity Pump Centrifugal Pump Protection • Facilitates use of small bore rising main • Effective macerator replacement • 3 year warranty on raw sewage (SB Pipeline • Full packaged pump stations available • Single Muncher protects duty/standby pumps • Above sewage installation • Allows use of better efficiency pumps

Applications - Inlet Works SB, Series 'A' and F Munchers In-flow Disintegration Small works automation Downstream system protection No removal costs Small footprint Minimal civil requirements Eliminate disposal costs Heavy duty capability Increase digester gas yield

Applications - Sludge Filter Press Belt Press • Homogeneous sludge increases process efficiency • Protects pumping equipment • Prevents blockages

Applications - Industrial Municipal or Industrial Incineration - Series 'A', TR and F Munchers Profit from waste Bulk reduction Product recycling Organic Waste e.g. Food Processing Waste, Household Waste Fractions, Plant Thinnings Waste

Capacities SB Muncher Range SB Pipeline Muncher 0.30 UPSTREAM = DOWNSTREAM + HEADLOSS DOWNSTREAM HEAD

Capacities Series 'A' Muncher Range Standard Series 'A' Channel 450 UPSTREAM = DOWNSTREAM + HEADLOSS DOWNSTREAM HEAD Standard Series 'A' Channel 1600 CA215 1400 150 UPSTREAM = DOWNSTREAM + HEADLOSS DOWNSTREAM HEAD Extra Hi-Flow Series ‘A’ Channel 1600 CA215A 1400 UPSTREAM = DOWNSTREAM + HEADLOSS DOWNSTREAM HEAD Series F Muncher Range Typical Capabilities Machine Size Material 600mm Throat Sewage screenings Screened refuse Composting material Alloy/tin cans Bio-waste 600mm throat with single drive (7.5kW) 1000mm throat with double drive (7.5kW and 5.5kW)

Channel Unit Pipeline Unit with Baseplate DIM “Z”* (SEE TABLE) 1-HOLE 300 DIA FOR SUCTION PIPEWORK SUCTION PIPEWORK SHOULD TERMINATE WITH A 150 N.B. FLANGE (BS4504 PN16) AT UNDERSIDE OF MUNCHER. = RECOMMENDED PLINTH DETAIL DETAIL T (150MM HIGH MINIMUM) 4-HOLES 18 DIA ON CENTRES SHOWN, FOR M16 H.D.BOLTS. FLUSHING OUTLETS ON ONE SIDE ONLY All dimensions in mm unless stated otherwise.

G.A. Drawings Series 'A' Muncher 1.5kW IP55 motors (dimensions in millimetres) Model No. 2.2kW IP55 motors (dimensions in millimetres) D 4.0kW motors IP55 (dimensions in millimetres) 305 NOTE: On IP67 & IP68 motor dimension D is increased by 74mm on 1.5kW motors. 18mm on 2.2kW motors. 165mm on 4.0kW motors. Series F Muncher 1000mm Throat Weight = 1100kg Unit Depth = 599mm Drive = 7.5kW & 5.5kW Weight = 750kg Unit Depth = 599mm Drive = 7.5kW ALL DIMENSIONS IN MM UNLESS OTHERWISE STATED

Proposal Request Request For Information Please fax to address shown on back page. Company Position Tel. No. Post Code Material/Liquid Volts Special Electrical Requirements Other Requirements/Sketch

Processing Flowchart INLET WORKS SEWAGE COLLECTION SLUDGE TREATMENT IN-FLOW DISINTEGRATION PRIMARY TANKS SUBROTOR® Powerwash - Algae Removal SLUDGE THICKENING MUTRATOR® COMPACT MUTRATOR® BELT FILTER Desludging & Transfer Pumping On Site System Protection SECONDARY TANKS Pump Protection Short Haul Centrifugal Pumps Option 1. Screen and Remove. DISCREEN® / MUNCHER® EXTRACTION SYSTEM BIOLOGICAL TREATMENT Return Activated Sludge TERTIARY TREATMENT OR POLISHING GALLERY MUNCHER® WIDETHROAT PUMP Option 2. Screen, Grind & Return to Flow. DISCREEN® Option 3. Screen, Grind & add to Digester. Sludge...

Europe Mono Pumps Ltd, Martin Street, Audenshaw Manchester, M34 5JA, England T. +44 (0)161 339 9000 E. info-mono@nov.com NOV Mono, 2 Venture Road University of Southampton Science Park Chilworth, Southampton Hampshire, SO16 7NP, England T. +44 (0)23 8076 0000 E. Mono-oilandgas@nov.com NOV Mono, 56, rue du Pont 88300 Rebeuville, France T. +33 (0)3 29 94 26 88 E. monofrance@nov.com Asia Mono Pumps Ltd, Building 5, Madong Industrial Park 1250 Sicheng Road, Malu Town, Jiading District Shanghai 201801, P.R. China T. +86 (0)21 3990 4588 E. monoshanghai@nov.com Australasia Mono Pumps (Australia)...