RNC 400 LaserTurn

Product catalog summary

Introduction
The MONFORTS RNC 400 LaserTurn is a hybrid processing machine that integrates laser technology with traditional turning processes. This innovation addresses the need for reduced throughput times and logistics in the production of wear-protected components.

Key Features

Combines classic turning with laser processing to minimize setup, transport, and downtime.
Equipped with a revolver-integrated laser, pending patent, for efficient processing.
Laser technology allows for precise machining of materials like sintered ceramics, offering advantages in contour processing.
Integrated NC control system simplifies operation, eliminating the need for laser technology expertise.

Applications

Transmission and drive shafts: Laser-hardening of bearing and valve seats followed by hard turning.
Armouring with materials like Stellite through build-up welding and final processing.

Technical Specifications

Turning length: 525 mm
Swing diameter: 340 mm
Spindle nose: DIN 55026 A8
Internal draw tube diameter: 86 mm
Drive power: 18.5/22 kW (Fanuc), 23.7/33.6 kW (Siemens)
Speed range: 44–4000 min–1 (Fanuc), 31–4000 min–1 (Siemens)

Laser Processing Capabilities

Central control integrated in NC machine control.
Complete optical encapsulation for safety (laser protection class 1).
Freely programmable laser processing for various surfaces and contours.
Hardening capabilities for materials with a minimum carbon content of 0.3%, maximum hardening depth of 1.5 mm, and track width of 35 mm.
Build-up welding with wire form material, coating bead per layer ranging from 0.2 mm to 3 mm.

Conclusion
The MONFORTS RNC 400 LaserTurn offers a significant advancement in machining technology by integrating laser processing with traditional turning, providing efficiency and precision in manufacturing processes.

Catalog excerpts

MONFORTS RNC 400 LaserTurn Hybrid processing with Laserturn technology Wear-protected components are generally produced in several stages and on different machines: soft machining, hardening /coating and hard processing. Changing over between the machines lengthens throughput times and requires extra logistics input. Yet the market is calling for shorter delivery times – even though components and process chains are becoming more complex, diversity is increasing and production batch sizes are shrinking. The response from Monforts is: RNC 400 Laserturn

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MONFORTS RNC 400 LaserTurn Hybrid processing with Laserturn technology The hybrid machine combines classic turning with laser on the tool revolver – screened against chips and cool- processing, thus reducing set-up, transport and down ing lubricants, making it ideal for everyday use. In ad- times. Tools, for example, can be soft turned, hardened dition, the laser system is completely integrated into and hard turned in one set-up. The RNC 400 Laserturn the machine tool. Only one device – the machine‘s NC is a series turning machine which also has a revolver- control – needs to be operated. The...

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■ entral control integrated in NC machine control C ■ omplete optical encapsulation of the machine (laser protection class 1) C ■ ptical tools that are easy to fit and adapt O ■ ast tool change (revolver) F ■ reely programmable laser processing: circumferential surfaces inside & outside, flat surfaces, contours F ■ nternal processing from 25 mm diameter I ■ o restriction of the operator in machining through laser protection devices N ■ ardening: H – ll inductive or flame hardenable materials/ A minimum carbon content: 0.3% Technical data – Maximum hardening depth 1.5 mm – Max. track width 35...

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A. Monforts Werkzeugmaschinen GmbH Schwalmstraße 301 41238 Mönchengladbach Telephone +49 2161 9461-0 Fax +49 2161 9461-490 [email protected] www.monforts-wzm.de YOUTUBE LOGO SPECS gradient bottom Scan the code with a smartphone the brochure online. no gradients stacked logo (for sharing only) stacked logo (for sharing only) Technical alterations reserved

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