2-axis CNC turning center

2-axis CNC turning center
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2-axis CNC turning center

Product catalog summary
Overview
The document provides a comprehensive technical overview of Monforts CNC machines, focusing on the RNC series, which includes the SingleTurn, MultiTurn, and DuoTurn models. These machines are noted for their high-quality standards and advanced features, such as hydrostatic guides and various automation options.
Hydrostatic Guide System
Monforts CNC machines incorporate a unique, maintenance-free hydrostatic longitudinal guiding system that eliminates friction and wear, ensuring high precision and stability. This system is guaranteed for at least 10 years and offers benefits like high stiffness, excellent vibration damping, long tool life, and ultimate turning accuracy.
RNC Series Flexibility
The RNC series is designed for flexibility and increased productivity, accommodating various customer requirements with options like Y-axes, hard-turn packages, and automatic loading/unloading systems. The machines support turning lengths from 600 mm to 1500 mm and swing diameters from 420 mm to 720 mm, emphasizing safety and ergonomics.
Machine Variants
  • RNC SingleTurn: A high-performance 2-axis turning lathe.
  • RNC MultiTurn: Includes driven tools and a C-axis for additional machining capabilities.
  • RNC DuoTurn: Features a sub-spindle with a radial tool turret and C-axis.
Technical Specifications
The document details technical data for each RNC model, including working range, spindle unit specifications, main drive power, speed range, and feed drive capabilities. Options for synchronous built-in spindles and four-speed gears are also available.
Additional Features
  • Tool Probing: Integrated tool probing reduces setup costs and increases accuracy by automatically adjusting tool corrections during machining.
  • Component Pick-up Tray: An optional feature for efficient workpiece handling.
  • Self-centering Steady and Tailstock: Enhance machining of long workpieces with collision monitoring for safety.
MultiTurn and DuoTurn Features
The MultiTurn model supports driven tools and a C-axis, allowing for complex machining tasks typically handled by machining centers. The DuoTurn model includes a sub-spindle for enhanced flexibility and efficiency in production.
Conclusion
The Monforts RNC series offers advanced CNC machining solutions with a focus on precision, flexibility, and productivity. The integration of hydrostatic guides and various automation options makes these machines suitable for a wide range of industrial applications.
Specifications for RNC 400 and RNC 500
The RNC 400 and RNC 500 machines in DuoTurn execution are designed for complete machining of chuck workpieces and bar material, capable of turning, boring, and milling operations with automatic workpiece transfer between spindles. They feature a sub-spindle with a radial tool turret, tool drive, and C-axis, supporting a spindle nose according to DIN 55026 with a spindle bore of 64 mm and a maximum bar capacity of 52 mm. The machines offer a maximum drive power of 22/25 kW and a speed range of 50-4000 min-1 with both Fanuc and Siemens controls, and torque specifications of 210/240 Nm.
Performance Diagrams
The document includes capacity diagrams for RNC 400, RNC 500, RNC 600, and RNC 700, detailing torque, power, and speed ranges for different configurations with Fanuc and Siemens controls, with further drive variants available upon request.
Control Systems
The Fanuc control system offers various hardware and software versions for easy programming, with program input options including V24 interface, memory card, Ethernet, or manual input. The Siemens SINUMERIK 840D powerline provides graphical simulation and programming aids, supporting parallel programming and data transfer to reduce production times.
Service Packages
Monforts offers extensive training programs for programmers, machine operators, and maintenance personnel. A hotline service is available for troubleshooting and expert consultation, ensuring smooth production processes.
Contact Information
Monforts provides contact details for technical support and sales inquiries, emphasizing their commitment to customer service and technical assistance.
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Catalog excerpts

2-axis CNC turning center -1

High Standard in Quality and Equipment >

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2-axis CNC turning center -2

Einzigartiges Merkmal aller Monforts CNC-Maschinen ist diewartungs- und verschleifreie Lߤngsfhrung. Unabhngig von der Verfahrgeschwindigkeit arbeitet diese hydrostatische Hauptf줼hrung ohne Reibkontakt. Auch Weginkremente von 0,001 mm werden stick-slip-frei verfahren. Vorteile der Schlittenfhrung auf einer runden Trgers줤ule sind: hohe Steifigkeit gegenber Zerspankrften > 줢֠ sehr gute Dmpfung von Schwingungen > 䢖 dadurch hohe Werkzeug-Standzeiten > "֠ hchste Drehgenauigkeit > 梖 Resistenz gegen<ber Dauerbeanspruchung > ■ absolute Verschleifreiheit > ߢ֠ kein stick-slip Effekt > ■ Vorteile, die wir...

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2-axis CNC turning center -3

03 Durch die hydrostatische Fhrung besteht beim Anfahrendes Schlittens kein Widerstand. Der Stick-Slip-Effekt als Ursache von Haftreibung tritt nicht auf, was sich bei kleinsten Verfahrbewegungen oder kleinen Vorschubwegen besonders gnstig auswirkt. Die Vorschubwerte liegen z. B. je nach Material und H켤rte des zu zer- spanenden Werkstoffes bei 0,01 bis 0,05 mm/U. Ein weiterer Vorteil istdie Dmpfung durchden 15mdicken 䵖lfilm zwischen Bohrungund Sule. Das macht sichbesondersbei unterbrochenem Schnittbemerkbar.Hinzu kommen die hohe Steifigkeit als Widerstand gegen dieZerspanungskrfte. Ca. 10.000...

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2-axis CNC turning center -4

04 RNC SingleTurn is one of our CNC-High-Performance-2-Axes-Turning-Lathes. Die RNC SingleTurn ist eine unserer CNC-Hochleistungs-2-Achsen-Drehmaschinen. The RNC MultiTurn-execution, identical in design,comprises in addition driven tools and C-axis. Die RNC MultiTurn-Ausfhrung (baugleich) verfgt zus켤tz-lichber angetriebene Werkzeuge und C-Achse. Series production on a high level: The RNCDuoTurn-execution, identical in design, comprisesin addition a sub-spindle inclusive of radial tool turret with tool drive and C-axis. The RNC-line suitsalmost every requirement. Y-axes, hard-turn packages, automatic...

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2-axis CNC turning center -7

Werkzeugsystem DIN 69880 Tool system DIN 69880 Anzahl der Werkzeugaufnahmen 12121212 Number of toolsSchaftdurchmesser [ mm ] 40404060 Shaft diameterAbmessungenDimensionsLnge[mm] 4820533053306070/6610 Length Breite[mm] 2250231023702760/2810 Width Hhe[mm] 1960196019602200/2200 Height Gewicht 䶗 Maschine als Transporteinheit ca. [ kg ] 70008400840014000/17500 Weight Machine as transport unit approx.Standardfarbe Maschine: Hellgrau RAL 9002, Schutzt׼re: Mausgrau RAL 7005Standard colourMachine: light grey RAL 9002, Safety door: mouse grey RAL 7005 >

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2-axis CNC turning center -8

Positioning and indexing equipment: The work spindles ofthe RNC turning machines can be freely positioned in steps of 2.5. The spindle is then held in the final position. Positionier- und Indexiereinrichtungen: Die Arbeits-spindeln an den RNC-Drehmaschinen kжnnen in Schritten von 2,5 frei positioniert werden. Die Spindel wird in der erreichten Stellung indexiert. > RNC MultiTurn-Ausfмhrung mit Werkzeugantrieb und C-AchseRNC MultiTurn-execution with driven tools and C-axis Features of the tool drives: On all tool turrets of the RNC-lathes withtool drive 12 tool stations can be equipped with driv-...

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2-axis CNC turning center -9

MultiTurnMultiTurnMultiTurnMultiTurn Anzahl der angetriebenen Werkzeugstationen 12121212 Number of driven tool stationsMax. Antriebsleistung (25 % ED) mit Fanuc[kW] 12,612,612,612,6 Max. drive power (25 % DR) with FanucMax. Antriebsleistung (25 % ED) mit Siemens[kW] 13,613,613,613,6 Max. drive power (25 % DR) with SiemensMax. Drehzahl mit Fanuc[min > 1 ] 4000400040003200 Max. speed with FanucMax. Drehzahl mit Siemens [min > 얖1 ] 4000400040003600 Max. speed with SiemensMax. Drehmoment mit Fanuc[Nm] 40404037 Max. torque with FanucMax. Drehmomentmit Siemens[Nm] 28,928,928,936,1 Max. torque with...

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2-axis CNC turning center -10

Drehmoment [Nm]Torque(100 %/40 % ED) 210/239 (100 %/40 % DR)Leistung [kW] Power(100 %/40 % ED) 22/25 (100 %/40 % DR)Drehzahlen [min > 1 ]Speed range(min./Nenn./max.) > 50/1000/4000 > Drehmoment/Torque[Nm]Leistung/Power[kW] (min./nom./max.)UntersetzungSpeed reduction i=1,000 Drehzahl/Speed range[min > -1 ]101101001000 100100010000 >

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2-axis CNC turning center -11

DuoTurnDuoTurn Gegenspindel inklusive Radialrevolver mit Werkzeugantrieb und C-Achse Sub-spindle inclusive of radial tool turret with tool drive and C-axisSpindelaufnahme nachDIN 55026 A6A6엗 Spindle nose DIN 55026Spindelbohrung[mm] 6464ח Spindle boreMax. Materialdurchlass im Zugrohr[mm] 5252ח Max. bar capacity in draw tubeMax. Antriebsleistung (100 %/40 % ED) mit Fanuc[kW] 22/2522/25ח Max. drive power (100 %/40 % DR) with FanucMax. Antriebsleistung (100 %/40 % ED) mit Siemens[kW] 22/2522/25ח Max. drive power (100 %/40 % DR) with SiemensDrehzahlbereich mit Fanuc[min > 1 ] 50֖4000504000֗ Speed...

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2-axis CNC turning center -12

18,5/22 (100 %/40 % DR)Drehzahlen [min > 1 ]Speed range(min./Nenn./max.) 44/511/4000 > Drehmoment/Torque[Nm]Leistung/Power[kW] (min./nom./max.)UntersetzungSpeed reduction i=1,125 Drehzahl/Speed range [min > -1 ]101101001000 100100010000 > Drehmoment [Nm]Torque(100 %/40 % ED) 342/501 (100 %/40 % DR)Leistung [kW] Power(100 %/40 % ED) 20,5/30 (100 %/40 % DR)Drehzahlen [min > 䖖1 ]Speed range(min./Nenn./max.) 31/572/4000 > Drehmoment/Torque[Nm]Leistung/Power[kW] (min./nom./max.)UntersetzungSpeed reduction i=1,625 Drehzahl/Speed range [min > -1 ]101101001000 100100010000 >

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18,5/22 (100 %/40 % DR)Drehzahlen [min > 1 ]Speed range(min./Nenn./max.) 44/511/4000 > Drehmoment/Torque[Nm]Leistung/Power[kW] (min./nom./max.)UntersetzungSpeed reduction i=1,125 Drehzahl/Speed range [min > -1 ]100101001000 100100010000 > Drehmoment [Nm]Torque(100 %/40 % ED) 513/728 (100 %/40 % DR)Leistung [kW] Power(100 %/40 % ED) 21,5/30,5 (100 %/40 % DR)Drehzahlen [min > 䖖1 ]Speed range(min./Nenn./max.) 40/400/4000 > Drehmoment/Torque[Nm]Leistung/Power[kW] (min./nom./max.)UntersetzungSpeed reduction i=1,250 Drehzahl/Speed range [min > -1 ]100101001000 100100010000 >

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2-axis CNC turning center -14

18,5/22 (100 %/40 % DR)Drehzahlen [min > 1 ]Speed range(min./Nenn./max.) 44/511/4000 > Drehmoment/Torque[Nm]Leistung/Power[kW] (min./nom./max.)UntersetzungSpeed reduction i=1,125 Drehzahl/Speed range [min > -1 ]101101001000 100100010000 > Drehmoment [Nm]Torque(100 %/40 % ED) 513/728 (100 %/40 % DR)Leistung [kW]Power(100 %/40 % ED) 21,5/30,5 (100 %/40 % DR)Drehzahlen [min > 䖖1 ]Speed range(min./Nenn./max.) 40/400/4000 > Drehmoment/Torque[Nm]Leistung/Power[kW] (min./nom./max.)UntersetzungSpeed reduction i=1,250 Drehzahl/Speed range [min > -1 ]101101001000 100100010000 >

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