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METALWORKING FLUIDS

METALWORKING FLUIDS
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METALWORKING FLUIDS

Product catalog summary
Overview: MOLYDAL specializes in metalworking fluids, offering lubrication solutions that adhere to technical and environmental standards. Their product range includes vanishing fluids, neat oils, minimal quantity lubrication oils, and soluble oils, all designed to reduce costs and enhance productivity.
Key Features:
  • Compliance with stringent health, safety, and environmental (HSE) requirements.
  • High reliability with low maintenance costs.
  • Available in various widths for optimal lubricant distribution and control.
  • Significant reduction in oil consumption without mist production.
Product Categories:
  • Evaporables Fluids: Fast-evaporating, colorless fluids for cold metal deforming, compatible with bonding, welding, and painting.
  • Neat Oils: Chlorine-free, mineral-based cutting fluids with renewable resources for enhanced antifriction, suitable for diverse metalworking operations.
  • Eco-Friendly Lubricants: Chlorine-free fluids from vegetal synthetic esters, replacing solvent-based oils, offering excellent wetting power and extended tool life.
Specific Products:
  • MY 0: Fast-evaporating fluid for light stamping on various metals.
  • H 128: Low-viscosity, chlorine-free cutting oil for machining ferrous and non-ferrous metals.
  • LUBA 21: Eco-friendly lubricant for profiling and light cutting, made from vegetal synthetic esters.
Applications: MOLYDAL products are suitable for cutting, stamping, profiling, folding, cambering, and more, across metals like ferrous metals, stainless steel, aluminum, and alloys.
Environmental and Safety Standards: Many products are VOC-free, NSF approved, and designed with eco-responsibility, ensuring safety and compliance with food industry standards.
Product Descriptions and Uses:
  • HCB 400: Lubricant for reducing lubricant amount and increasing cutting speeds, suitable for drilling, tapping, sawing, milling, and cross-cutting aluminum profiles.
  • STAREX: Extreme pressure cutting oil for steel and light alloys, recommended for quick degreasing to prevent staining.
  • VG CUT 77: Eco-friendly aqueous drilling/tapping lubricant, VOC-free, odorless, compatible with all metals.
  • TEREBOR: Low-viscosity fluid for tapping and machining hard steels, suitable for small diameters and low machinability metals.
  • LUBA 50: Eco-friendly fluid replacing chlorinated oils, enhancing tool life and finish, suitable for all materials.
Soluble Oils:
  • SOLCUT 700 BS: Chlorine-free multi-purpose oil for corrosion protection and chip-removal operations.
  • SOLESTER 530/540: Microemulsion for all materials, harmless to operators, used for machining and grinding.
  • SOLESTER 77: Water-based profiling fluid, VOC-free, for various metal profiling operations.
Emulsion Treatment:
  • DES 5000: Biocide-free cleaner for maintaining emulsion stability during operation.
Minimum Quantity Lubrication (MQL):
  • Advantages include workstation cleanliness, improved tool life, and low consumption through precise lubricant dosing and delivery.
Company Overview:
  • MOLYDAL is ISO 9001:2015 certified, focusing on quality, environmental responsibility, and innovation, offering a wide range of products for various industries with an emphasis on eco-friendly solutions and customized technical support.
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Catalog excerpts

METALWORKING FLUIDS-1

LUBRICATION SOLUTIONS METALWORKING FLUIDS

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METALWORKING FLUIDS-2

ROLLER LUBRICATION REDUCE COSTS IMPROVE PRODUCTIVITY ROLLER LINE • Optimal spreading and control of the lubricant • For any kind of lubricant © Shu�erstock - MOLYDAL - Newic - 2018 • No mist • Very significant oil consumption reduction • Comply with the most demanding HSE requirements • High reliability • Very low maintenance costs • Different widths available ZAET, 221 rue Paul Langevin, 60740 Saint Maximin, France Tél : +33 (0)3 44 61 76 76

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METALWORKING FLUIDS-3

MOLYDAL since 1958 PRODUCTS LIST Leader in the production of metalworking fluids, MOLYDAL offers a complete range of products and solutions complying with users’ technical and environmental requirements: • Vanishing fluids • Neat oils • Minimal quantity lubrication oils • Soluble oils To meet each customer’s needs, MOLYDAL has developed: • VOC-free eco-responsible products; MOLYDAL’s R&D laboratory is particularly involved in the design of new vegetable-based products. • High-performance products for the cutting operations. • Drawing and profiling sectors. • Lubrication systems with rollers as...

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METALWORKING FLUIDS-4

EVAPORABLES FLUIDS Flash point Light duty Medium duty Heavy duty Fast-evaporating colourless fluid with a hydrocarbon base. Approved by NSF on the requirements of the FDA, in category H1, registration 129621. For cold deforming of all metals of slight thickness. Makes it possible to avoid subsequent degreasing operations. Can be bonded, welded, and painted. For all cutting, stamping, profiling, folding, cambering, and light stamping operations on all types of metals (ferrous metals, stainless and coated steels, cuprous, bronze, brass, aluminium, and its alloys) of slight thickness. Evaporable...

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METALWORKING FLUIDS-5

Colourless liquid product made up of hydrocarbons reinforced with extreme-pressure, anti-wear additives as well as smoothening agents. Characterised by a near absence of sticky residues, white traces after evaporation. Does not clog spraying systems or nozzles. For all operations of: cutting; stamping; folding; cambering; rolling; profiling. On all metals. Ready for use and does not require any preparation or any control of the concentration. Can be applied indifferently: to felt; to the roller; as drip feed; by spraying at a rate of 1 to 4 grammes per m2 according to the operation. VOC-free...

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METALWORKING FLUIDS-6

NEAT OILS Viscosity @ 40°C (Cst) Aspect, Colour 4 balls test : welding (kg) 4 balls test : wear (mm) Pale yellow Pale yellow Light duty Medium duty Heavy duty Light cutting and stamping Deep-drawing and heavy stamping • Drilling, threading, tappind, sawing H 125 AL NEAT OIL FOR INCIDENTAL CONTACT WITH FOODSTUFFS DESCRIPTION High-viscosity mineral oil for direct and indirect contact with foodstuffs. Approved by NSF on the requirements of the FDA, in category H1 and 3H, registration 137920. Silicone-free. Can be used on all metals and compatible with most elastomers and plastic materials. Colour:...

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METALWORKING FLUIDS-7

H 526 NON-CHLORINATED NEAT OIL DESCRIPTION Mineral based cutting fluid. Free from chlorine. Made with renewable resources improving antifriction power. Medium viscosity fluid for any kind of stamping and cutting operations on any materials. H 570 CHLORINE-FREE METALWORKING NEAT OIL DESCRIPTION Chlorine-free minreal based cutting fluid. Superior antifriction properties thanks to renewable materials additivation. High viscosity oil for deep drawing and heavy stamping operations. LUBA 21 ECOFRIENDLY LUBRICANT FOR PROFILING AND LIGHT CUTTING OPERATIONS DESCRIPTION Cold forming chlorine-free fluid....

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METALWORKING FLUIDS-8

LUBA 50 ECOFRIENDLY EXTREME PRESSURE LUBRICANT FOR DEEP-DRAWING OPERATIONS DESCRIPTION Cold forming chlorine-free fluid. Designed to replace solvanted oils and mineral based fluids. Made from vegetal synthetic esters, it possesses an outstanding wetting power allowing better parts finishings and longer tools lifetime. For deep-drawing operations on any materials: steel, stainless steel, aluminum, copper and their alloys (on copper, rinse off immediately). Suitable for threading and drilling operations on stainless steel and inconel. LUBA 200 EXTREME PRESSURE ECO-FRIENDLY LUBRICANT FOR DEEP-DRAWING...

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METALWORKING FLUIDS-9

HCB 400 NEAT OIL FOR MICRO-SPRAYING DESCRIPTION Low-viscosity synthetic cutting fluid, formulated on an ester base, reinforced with an extreme pressure and anti-wear additive. For machining operations using micro-spraying, reducing the amount of lubricant and increasing cutting speeds. For drilling, tapping, sawing, milling, etc. operations… Also used for cross-cutting aluminium profiles. Machining fluids STAREX EXTREME PRESSURE CUTTING OIL DESCRIPTION Special extreme pressure oil for accurate and localised application. Can be used on all grades of steel and on light and cuprous alloys. For various...

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METALWORKING FLUIDS-10

SOLUBLE OILS SOLCUT 700 BS Refractometer reading coeficient Light duty Emulsion stability Medium duty Heavy duty Profiling SOLCUT 700 BS CHLORINE-FREE MULTI-PURPOSE SOLUBLE OIL DESCRIPTION Milky emulsion with good stability. It can be used with ordinary water. Guaranteed bore-free as well as being free of chlorine derivatives, secondary amines, and formaldehyde. Can be used on all types of metals (ferrous, cuprous, and aluminium). Effective protection against corrosion for parts, tools, and machines. For all chip-removal operations. Machining, threadcutting, tapping, drilling, turning, and milling....

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METALWORKING FLUIDS-11

MINIMUM QUANTITY LUBRICATION Microlubrication consists in dosing and delivering a very small amount of lubricant thanks to a nozzle and a micropump. The liquid flows from the reservoir into a piston pump. This pushes an exact quantity of the lubricant into the internal feed tube. Separately supplied compressed air splits the medium at the nozzle tip and sprays it. External MQL in all metal-cutting operations. Pinpoint or small area lubrication in chipless forming operations. Application of mould release and anti-corrosion agents or other spray-on substances. ADVANTAGES: • Workstation cleanliness...

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