NEW PRODUCT NEWS No.1203 Patent Pending Super Excellent MINI ASM Type Grade for processing high-hardness materials Grade for processing stainless-steel materials Introducing new JP/JM coating Dc 8 32 r ete ol , ter Sm e iam ld oo t all To m dia JP4005 JM4060 Ultra-high efficiency
Open the catalog to page 1i^i^BHSeWfflHiJIuJigttifflSWK^ifflJiaS^Sffl U BJPff tttit • Uses JP coating optimized for processing high-hardness materials, with higher layer hardness and improved oxidation resistance. • Cemented carbide material use the micro-grained carbide which is most suitable for high hardness material cutting, and the material improves wear resistance and chipping resistance. • Hardened steels (50-60HRC) : SKD11, SKD61, SKH, and SUS420 type etc. Cutting evaluation results SKDl 1 (60HRC)©WjjPJHlJ$SS Wear graph after cutting SKDH (60 HRC) SUS420S (50HRC)©$)llHIJjSS Wear graph after cutting SUS420 type...
Open the catalog to page 2Super Excellent MINI ASM Type 7)177 7s— JK—I^1ZLC/hS—ASMJf^ Super Excellent MINI ASM Type Indexable end mill using Hitachi Tool's advanced small-diameter inserts.Pocket design and 3D-shaped cutting edge enables high-efficient machining of even small diameter sizes. Lineup of small diameter sizes from 08 to 032. ► Can be used instead of solid end mills. JDMT-type inserts for shoulder cutting and EDMT-type inserts for low-depth, high-feed-rate machining can be used in the same holder. ► Concentration of roughing tools By using a modular type holder, a carbide shank and special arbor suitable for...
Open the catalog to page 3Roughing Finishing MaxirnurnNotch Mi Shank Type Holder O (JIS^tfAD o Numeric figure in acircle1 TB^^II^ n^saa^ aa^ <S<JMC\ m<x>\ Planing Side Cutting Slotting Die-sinking Profiling Undercut type tightening torque Spare screw included Item Code Diameter Overall length Below neck Shank diameter yy1}— "hvYfti Undercut type (I EP : BmiBaaTto • : Stocked Items. Modular Type Holder Maximum tightening torque Spare screw included , 010, and 012 not compatible with center through-holes. Item Code •EP : SSpSKSWo • : Stocked Items. JSEp : eatiSoTT. No Mark : Manufactured upon request only. [Note]©Do not...
Open the catalog to page 4Super Excellent MINI ASM Type i^ffl^Vf"—h Inserts Insert with 5mm cutting edge for shoulder cutting Insert with 2.0mm corner R for small-depth, high-feed-rate cutting Carbon steels Hardened steels General cutting, First recommended General cutting, Second recommended Item Code JMD-h JXD-h Fig-4 ISISSl^'f 1 Low-resistance type * : Stocked Items of New products. No Mark : Manufactured upon request only.
Open the catalog to page 5WLWVvy^ Carbide Shank L3s LUUs ISASMTOtf Pi^U^-S-„ Stated dimensions for L3, Lf, and Li are with ASM attached. B^'f^ BType C^'l'Z*' CType D^'f^ DType EP : m^BSaVto • : Stocked Items. [Note] ©Commercial milling chucks or shrink-fit holders can be used. ©Please note that the dimensions for L3, Lf, and L1 may be different when attached to other modular-type holders such as ASRM, ARM, AHUM, ARPFM, BCFM, ABPFM etc. ©For ^3, since the cutter diameter is larger than the shank diameter, there is no ® For ^4, since the cutter diameter is smaller than the shank diameter, interference occurs W^yO Steel...
Open the catalog to page 6Super Excellent MINI ASM Type The arbors for Modular Mill >M For neck section, additional machining to user specifications is possible. •EP : gSpSXST'^o • : Stocked Items. [Note]©Please note that the dimensions for L3, Lf, Li and Si may be different when attached to other modular-type holders such as ASRM, ARM, ABPFM, ARPFM, BCFM, etc. Stated dimensions for L3, Lf, Li and 8K are with ASM attached. ^For neck section, additional machining to user specifications is possible. ^EP : ^)i^Ilr3fjT"^o No Mark : Manufactured upon request only. [Note] ©Please note that the dimensions for L3, Lf, Li and...
Open the catalog to page 7[Note] ©Use the appropriate coolant for the work material and machining shape. ©These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. ©For slotting or ramping, feed rate should be set to 70% as general criteria. ©Ensure to index the insert at the correct time to ensure safety of the tool-body. ©The evacuation of swarf can cause burns, cuts or damage to the eyes please ensue the correct safety cover is fitted around the machine, and necessary personal protection equipment is worn by the machine...
Open the catalog to page 8Super Excellent MINI ASM Type High-efficient tooling system and selecting a cutting conditions ASM enables high-efficient machining according to cutting shape by combined use with various tooling systems. Features & Cutting Conditions Shank type holder Modular type holder + Modular arbor Modular type holder + Carbide Shank General-purpose combination Tool overhang length can be minimized. By making effective use of machine tool rigidity, it can be used effectively on small-sized, low-rigidity machines. Exhibits good machining effects when long tool overhang lengths Refer to standard cutting conditions...
Open the catalog to page 9Side Milling standard cutting conditions for JDMT-type inserts It is make standard that the depth cut ap and the cutting width ae be as shown in Tool Overhang (OH) and Cutting Region on the facing page (p. 11). Work Hardness > Please use the conditions in the table as a guideline for the cut depth ap and width ae of 40HRC. [Note] ©Use the appropriate coolant for the work material and machining shape. ©These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. ©For slotting or ramping, feed rate should...
Open the catalog to page 10Super Excellent MINI ASM Type I IJt^ttjl/(OH)<!ltJ]j&(frPjl^ Relation between Tool Overhang (OH) and Limits of the cutting region The cutting region curves shown below indicate criteria for selecting cutting conditions at each overhang (OH) . If chattering occurs near the limits of the cutting region, make adjustments by reducing the per-flute feed rate (fz) Milling Conditions Machine used kW-?»j: BElJtfl -tjilftft : Vc=l 60m/min, fz=0.08mm/t VM material Carbon Steels Cutting Conditions #]j&o!flfi ae Cutting width (mm) WJVyO) Carbide Shank Carbide Shank ) Carbide Shank As a general rule, the...
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