Roughing End Mill AME Type Grade for processing stainless-steel materials We have added to our lineup a sharp-edged insert for titanium alloy cutting. rther fu ution . istrib g sert d chatterin ized in es Optim suppress Nicked inserts enable suppression of chattering in heavy milling! JS & JM coatings provide long tool life. Low cutting force, general-purpose type; First recommended Nicked inserts Wave-edged inserts Sharp-edged inserts

Grade for processing stainless-steel materials Newly developed PVD technology provides improved layer adhesion and reduced layer peeling due to welding. Coating is optimized for stainless steel processing with reduced coating layer damage. High-toughness substrate is used to improve chipping resistance of cutting edge. KpPn'<S^|IjiL'3N"3"o ' Provides high-performance processing and long tool life in all areas of stainless-steel material processing. Electron micrograph I Level of film remaining Cutting time(min) WMilS W Cutting Conditions Cutting Speed Speed perflute Cutting depth Single-tip cutting...

Roughing End Mill AME Type Super thick PVD coating ■ Epoch-making PVD coating membrane greatly suppresses cratering wear generated by high-efficient machining. 1 By using layer-thickening technology (*iP) for the PVD coating layer, wear resistance is greatly improved to provide long tool life. (Approx. 2x the tool life of conventional products) 1 In particular, improvements in machining efficiency for high-speed dry cutting can be expected. (Ex.: 1.5x the efficiency of conventional tools when cutting carbon steel) ■ Exhibits superior wear resistance when cutting carbon steels, general structural...

^Vy^P^^y Shank Type Side Lock Shank Combination Shank Item Code Side Lock Combination Shank •EP : IMttKS• : Stocked Items : Corner fe2.0 and fe3.0 can be used only for tip inserts s*;2 : When using corner fe3.0 it is necessary to perform additional machining of body corner areas. W-3 : When using nicked inserts, install 2 types of inserts (N2 type and N3 type) on a single holder Installing only N2 type inserts or only N3 type inserts on the holder will cause tool damage W-4 : When using nicked inserts on a 3-flute type shank, use 4 N2 type inserts and 8 Bore Type Item Code Sharp-edged Inserts...

Roughing End Mill AME Type f^ffl-fVit-h Insert Sharp-edged inserts K^"lV\— Screw Driver With Airhole ^When using corner rt3.0 it is necessary to perform additional machining of body corner areas as indicated below.

-*(Vtt—hO^^SO'ffl^ Features and Applications of Insert Selecting the appropriate breaker enables appropriate machining for various applications. Low cutting force, general-purpose type; First recommended ■ Nicked inserts enable low-resistance machining. 1 It has low resistance machining and suppresses chatter vibration even for deep cutting. Sharp-edged inserts ■ Enables shallow-depth, high-feed-rate machining. 1 Use of a wave-edged flute shape improves insert tip strength. ■ The sharp-edged insert is suited for high-efficiency machining of titanium. • Sharp cutting edge enables machining to...

Roughing End Mill AME Type I #JMIt£fts Cutting Performance ■ Since AME adopted nicked insert, it is able to reduce cutting Nicked inserts l^ff Cutting Conditions 1 HS*)Oxk>) Feed Tooth(mm/t) Vn^jPI Titanium Cutting ■ By using a sharp-edged insert, free-cutting machining of titanium alloys has become possible. • Cutting performance is also good, and good chip removal is achieved. • Since machining is performed at low resistance, stable machining even at long extension amounts becomes possible and good tool life is achieved. Chip shape comparison Competitor's chip shape AME's chip shape inZH^S...

"^"L/^^fcSyfDfln I ^ffil] Cutting examples of press mold Cutter body I (05O-4#KK WVO^^-f) Cutting scene Nicked inserts I Work material: Press mold cast steel I Air-blow, Depth constant trimming Cutter body I (063-6#CT> TttT^-f:?) Cutting scene Nicked inserts I Air-blow, Depth constant cutting Vn^PI0j!lPlTOJ Cutting Examples of Titanium Cutter body I (04O-4#CT> sJ^yO^^~T) Cutting Conditions Cutting scene Sharp-edged inserts Work material: Titanium Alloy Emulsion oil, Side cutting By using an insert for titanium alloy machining, 2 * the efficiency and 2 * the tool life was achieved. Cutter body...

Roughing End Mill AME Type Example of 50% machining reduction (S45C) of side machining of plate mH-l'Vy' — hH Tool/Insert costs ■i>tt-h 1 ISfcDCD □-tU Corn* count per insert ZC^-^^iP^^ Tool replacement time . Machine cost Machining time per workpiece Machining cost per workpiece 2p Machining cost ratio (^/ICM) Min/Tool (^/ICM) Min/Tool Indexable tool roughing S) i)DI]MUfci1SiSTti©^T'"S"o Note: Comments from actual users.

^UtjUM^^OPJpl^ Overhang and Cutting range $]j&c!flfi ae Cutting width (mm) Cutting Conditions Wlj&frtiR ae Cutting width (mm) Machine used Insert With nick Work material Carbon Steels Cutting speed Feed rate ^For actual machining, adjust the cutting amount according to the cutting material and machine rigidity and tooling. I tDi'JjPXStbl^ Machined Surfaces Comparison ■ Both nicked inserts and wave-edged inserts provide good machined surfaces. Nicked Insert N2/N3 Breaker Wave-edged Insert FT Breaker Cutting Conditions Machine used Work material Carbon Steels Cutting speed Feed rate

Roughing End Mill AME Type Recommended Cutting Conditions MffllO Shoulder Milling tJJjA^BWHSli-fi^—yiBBroiOIifiilSBfcft^LUT^CcSOo For adjusting cutting amount, refer to the machining region curves on the right-hand page. (DmmuzWKtu. Mmum%iwmzi±< 'Am^i^tmzx-ox%m^^tit^j^ox\ -1--y [Note] ©This table shows general conditions for shoulder cutting. Conditions should be adjusted according to machine rigidity and tooling, workpiece condition, etc. ©To prevent tool damage due to chip clogging, always use a chip removal method such as an air blower, etc. ©Since there is a danger of discharged chips flying...