NEW PRODUCT NEWS No.1008 Roughing End Mill AME Type For Titanium Cutting Add a sharp edged insert for titanium cutting r rthe ion fu tribut rt dis attering. se ized in es ch Optim suppress Nicked inserts enable heavy milling without chattering. JS & JX coatings provide long tool life. Low cutting force, general-purpose type; First recommended Nicked inserts N2 N3 For semi finishing Wave-edged inserts FT For titanium cutting Sharp-edged inserts RS

Vvy^P^^y Shank Type Side Lock Shank Combination Shank Item Code iS?-VX*jV For Niked Inserts Side Lock Combination Shank *EP : %iSils'o®WM1±BnhXf„ * : Stocked Items of New products : Corner fe2.0 and fe3.0 can be used only for tip inserts W-2 : When using corner fe3.0 it is necessary to perform additional machining of body corner areas. W-3 : When using nicked inserts, install 2 types of inserts (N2 type and N3 type) on a single holder Installing only N2 type inserts or only N3 type inserts on the holder will cause tool damage W-4 : When using nicked inserts on a 3-flute type shank, use 4 N2 type...

Roughing End Mill AMEType f^ffl-rVlt-h Insert Fig-i omim Wave-edged insert Sharp-edged inserts •EP : SUPtEJtEiT?. *EP : SiiS£i<D«!ittJi£|-C?. • : Stocked Items. ★ : Stocked Items of New products SSS1 : Corner r&.O and fe3.0 can be used only for tip inserts !lJ W 5*<2 : When using nicked inserts, install 2 types of inserts (N2 type and N3 type) on a single holder Installing only N2 type inserts or only N3 type inserts on the holder will cause tool damage □PDD^I Parts Cutter body Clamp screw ~P—AfHfaL/ Arborscrew K^"lV\— Screw Driver iz-fV'i? Shank With Airhole X<VVhen using corner rt3.0 it is...

Recommended Cutting Conditions MffllO Shoulder Milling ffljA^BroHSli-fi^—yiBtS©iDlTl^lSrSI;fe#%l^UT<fc'$Oo For adjusting cutting amount, refer to the machining region curves on the right-hand page. [Note] ©This table shows general conditions for shoulder cutting. Conditions should be adjusted according to machine rigidity and tooling, workpiece condition, etc. ©To prevent tool damage due to chip clogging, always use a chip removal method such as an air blower, etc. ©Since there is a danger of discharged chips flying up and causing cuts, burns, or damaging eyes, during use be sure that protective...

Roughing End Mill AMEType ^UtjUM^^OPJpl^ Overhang and Cutting range miiSMH ae Cutting width (mm) Cutting Conditions Machine used Insert With nick Work material Carbon Steels Cutting speed Feed rate i For actual machining, adjust the cutting amount according to the cutting material and machine rigidity and tooling. I tDi'JjPXStbl^ Machined Surfaces Comparison ■ Both nicked inserts and wave-edged inserts provide good machined surfaces. Cutting Conditions Machine used Work material Carbon Steels Cutting speed Feed rate

Super thick PVD coating Features iP : intelligent PVD Technology Epoch-making PVD coating membrane greatly suppresses cratering wear generated by high-efficient machining. By using layer-thickening technology (iP ) for the PVD coating layer, wear resistance is greatly improved to provide long tool life. (Approx. 2× the tool life of conventional products) iP: Intelligent PVD Technology In particular, improvements in machining efficiency for high-speed dry cutting can be expected. (Ex.: 1.5× the efficiency of conventional tools when cutting carbon steel) Strong fields Exhibits superior wear resistance...

Roughing End Mill AMEType JS coating is optimized for machining of titanium alloys. ■ A new type of material for machining titanium alloys which heat up during cutting and other difficult-to-cut materials. ■ A tough base material is used to increase the chipping resistance of the flute tip. ■ A coating with excellent lubricating characteristics is used to reduce welding with the cutting material and extend tool life. ■ Exhibits superior wear resistance when machining titanium alloys in particular. (2.0 x the tool life of conventional products) ■ It also has the high heat resistance demanded for...

-*(Vtt—hO^^SO'ffl^ Features and Applications of Insert Selecting the appropriate breaker enables appropriate machining for various applications. Low cutting force, general-purpose type; First recommended ■ Vtt—h Nicked inserts ■ Nicked inserts enable low-resistance machining. ■ Even deep-cutting machining becomes low resistance machining, and chattering vibrations are not Enables shallow-depth, high-feed-rate machining. Use of a wave-edged flute shape improves insert tip strength. 1 Sharp-edged insert enables high-efficiency machining of titanium. 1 Sharp cutting edge enables machining to be...

Roughing End Mill AMEType I #JMIt£f Is Cutting Performance ■ Since AME adopted nicked insert, it is able to reduce cutting Nicked inserts OTJSft Cutting Conditions ■ ^^VnsSzflni Titanium Cutting ■ By using a sharp-edged insert, free-cutting machining of titanium alloys has become possible ■ Cutting performance is also good, and good chip removal is achieved. ■ Since machining is performed at low resistance, stable machining even at long extension amounts becomes possible and good tool life is achieved Chip shape comparison Competitor's chip shape AME's chip shape JPIDbSSI Cutting scene Tool life...

"^"L/^^fcSyfDfln I ^ffil] Cutting examples of press mold Cutting scene Nicked inserts I Work material: Press mold cast steel I Air-blow, Depth constant trimming Cutter body Cutting Conditions Cutting scene Nicked inserts Work material Air-blow, Depth constant cutting Vn^PI0j!lPlWJ Cutting Examples of Titanium Cutter body I (04O-4#KK sJ^yO^^~T) Cutting Conditions Cutting scene Sharp-edged inserts Work material: Titanium Alloy Emulsion oil, Side cutting By using an insert for titanium alloy machining, 2 * the efficiency and 2 * the tool life was achieved. Cutter body Cutting Conditions Cutting...

Roughing End Mill AMEType Example of 50% machining reduction (S45C) of side machining of plate mH-l'Vy' — hH Tool/Insert costs :N:^?PP Tool life 3^:111 Pvf fa] Tool replacement time . Machine cost Machining time per workpiece Machining cost per workpiece 2p Machining cost ratio (□—i~/\W) Corner/Insert (^/ICM) Min/Tool (^/ICM) Min/Tool Indexable tool roughing Cutting cost I ^$X(^pn^> Field data