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Radius Precision ARPF

Radius Precision ARPF
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Radius Precision ARPF

Product catalog summary
Introduction
This document introduces a new lineup of helical cutting edge inserts designed for high-precision finishing. The inserts are categorized into three types: SG, SW, and SQ, each optimized for specific machining applications.
Specifications
The inserts are suitable for machining materials such as hardened steel, carbon steel, and aluminum alloys. Key features include:
  • Mounting runout accuracy of 0.02mm or less.
  • R accuracy of insert is ±0.01mm or less.
  • Blade diameter tolerance of 0 to -0.02 for inserts alone.
Types of Inserts
  • SG Type: Ideal for semi-finishing and finishing of flat, sloped, or 3-dimensional surfaces.
  • SW Type: Best for high-accuracy finishing of vertical side surfaces.
  • SQ Type: Effective for corner R removal after machining with radius tools.
Technological Features
The inserts feature a helix edge shape to reduce chattering and improve surface finish. They incorporate advanced coatings:
  • TH3 Coating: Offers improved heat and wear resistance for high-speed finishing of hardened steel.
  • PN2 Coating: Provides excellent oxidation and wear resistance, reducing welding to workpiece materials.
Applications and Benefits
Designed for high-efficiency machining, the inserts offer cost reduction, time savings, and improved quality. Suitable for planing, side cutting, slotting, profiling, and cornering.
Selection and Setup
Guidelines for selecting the appropriate insert grades and setup are provided, emphasizing the importance of proper setup for optimal performance and accuracy.
Conclusion
The new lineup of helical cutting edge inserts enhances machining performance and accuracy, making them valuable for high-precision finishing tasks.
Specifications and Cutting Conditions
Detailed specifications for machining operations are provided, including cutting speed, feed rate, cutting depth, and coolant type. For example, the ARPFM20 tool operates at a cutting speed of 200m/min with a feed rate of 0.15mm/t on S50C material using air as the coolant.
Performance and Results
Field data shows the SW type tool maintains a remaining stock of 10µm or less after 120 minutes, with good surface quality. Comparisons with conventional tools indicate improved surface finish and tool wear over time.
Cutting Examples
Examples demonstrate the effectiveness of different tools and conditions. For instance, the ARPF20S20WE tool on carbon steel at 220m/min resulted in good cutting edge condition and surface finish after 6 hours.
Safety and Handling Instructions
Emphasizes safety precautions, such as careful handling of tools, proper mounting of inserts, and using safety equipment. Advises against using non-water-soluble cutting oils due to fire risks.
Contact Information
Contact details for MMC Hitachi Tool Engineering's international offices are provided, including locations in Japan, Europe, America, Mexico, China, Thailand, and India.
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Catalog excerpts

Radius Precision ARPF-1

M, MOLDINO The Edge To Innovation ARPFtype Radius Precision ARPF Additional lineup of helical cutting edge inserts Mitsubishi Hitachi Tool Engineering, Ltd.

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Radius Precision ARPF-2

Radius End Mill for High-Precision Finishing. Additional lineup of helical cutting edge inserts which offer both cutting edge strength and cutting performance • Unique clamp mechanism comprised of high-accuracy body and mounting screw enables inserts to be attached firmly with high accuracy. Features 02 R accuracy of insert is ±0.01mm or less • SG and SW types with helical cutting edge use the tool axis center reference as the reference for R accuracy to provide higher accuracy. — 03 Blade diameter tolerance of 0 to -0.02 for inserts alone Features 04 Smooth cutting performance finish...

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Radius Precision ARPF-3

Te c h n o l o g y Proper use of helical cutting edge inserts How to select helical cutting edge inserts High-efficiency machining. High-accuracy machining of standing walls Magnified view of cutting edge Magnified view of cutting edge Suitable for machining of 3-dimensional shapes including flat surfaces and sloped surfaces. Planing Side Cutting Suitable for high-accuracy finishing of vertical side surfaces (standing walls) which will be used as reference surfaces. Planing Side Cutting Suitable for removing remaining corner R areas after machining with radius tools. Planing Side Cutting An effect...

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Radius Precision ARPF-4

• TH coating has further evolved to the new 3rd-generation TH coating. • New film composition and film structure improves heat resistance and wear resistance. • New multi-layer structure provides excellent durability and suppresses crack progression. • High-speed finishing of hardened steel (45 to 65 HRC) such as SKD11, SKD61, SKH, SUS420 types, etc. • High-speed finishing of pre-hardened steel such as CENA1, HPM-MAGIC, NAK80, etc. • TH308 uses ultra-fine carbide alloy with excellent wear resistance and TH3 coating to demonstrate good performance especially for finishing of high-hardness materials....

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Radius Precision ARPF-5

Item Code Tolerance Class : General cutting, First recommendation H : General cutting, Second recommendation Flute length ^ mark: Re-grinding is applicable with insert 010 or above. Insert 016 or above may be re-ground up to twice. • : Stocked Items.

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Radius Precision ARPF-6

Item Code Tolerance Class : General cutting, First recommendation a : General cutting, Second recommendation Flute length * mark: Re-grinding is applicable with insert 010 or above. Insert 016 or above may be re-ground up to twice. • : Stocked Items.

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Radius Precision ARPF-7

Carbon steels Aluminum Alloy :General cutting, First recommendation :General cutting, Second recommendation Hardened steels Item Code Tolerance PN2 Coated Class PN215 Flute length ZCFG080SQ ● 8 9.9 2.1 ● 10 12.5 2.7 ※ ZCFG100SQ T ● 12 15.1 3.2 ※ ZCFG120SQ ● 13 15.1 3.2 ※ ZCFG130SQ rε= 0 ● 16 17.2 4.2 ※ ZCFG160SQ F Fig3 ℓ ● 17 17.2 4.2 ※ ZCFG170SQ A ● 20 20.9 5.2 ※ ZCFG200SQ ● 21 20.9 5.2 ※ ZCFG210SQ ● 25 24.4 6.2 ※ ZCFG250SQ Fig.3 ● 26 24.4 6.2 ※ ZCFG260SQ 【 Note】 Inserts of SG, SW, SQ type can be installed on Ball Precision F "ABPF type" bodies. Inserts( φ 8 ∼φ 32) of SG, SW, SQ type have a...

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Radius Precision ARPF-8

^mark: HD7010 insert cannot be reground. ^mark: Inserts with diameters of 010 or more except HD7010 can be reground. Insert 016 or above may be re-ground up to twice. Please inquire insert re-grinding / re-coating to sales office. • :St

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Radius Precision ARPF-9

Steel shank * Carbide shank C!

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Radius Precision ARPF-10

The Shanks for Modular Mill I Carbide Shank Item Code Cutter body stocked Items [Note Can be used with commercially available milling chucks or shrink-fit holders.When

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Radius Precision ARPF-11

The Shanks for Modular MillI Steel Shank Lf No Mark: Manufactured upon request only. [Note If vibrations are a concern due to the processing conditions, adjust conditions by 1 .reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz). When ZCFG type inserts are installed, Lf, Li, and L3 dimensions will change. • :Stocked Items. No Mark:Manufactured request only. Item Code

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Radius Precision ARPF-12

^For neck section, additional machining to user specifications is possible. Item Code [Note When ZCFG type inserts are installed, Lf, L1, and L3 dimensions will change. •: Stocked Items. No Mark: Manufactured upon request only. [Note] When ZCFG type inserts are installed, Lf, L1, and L3 dimensions will change. ■ Caution • Some of the indexable end mills cannot be attached to the RED screw arbor. Please check your indexable end mills for conformance to the dimensions, or please contact Mitsubishi Hitachi Tool Engineering, Ltd. • Because cutting resistance is greater than the tool holder connection...

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Radius Precision ARPF-13

Item Code Mark:Manufactured upon request only. Delivery time is about ten days after an order received.

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Radius Precision ARPF-14

Item Code ■ Standard accessories • Coolant duct(HSK) ■ Caution • The Modular Mill is not a standard accessory. • Pull stud is not a standard accesorry. • Please check your Modular Mills for conformance to the dimensions. c About the rigidity value A rigidity value represents the amount of deflection for the entire holder and tool when a bending load of 1 kgf (9.8 N) is applied to the tip of the tool. The smaller the numerical value is, the higher the rigidity and the more accurate the machining. No mark:Manufactured upon request only. Delivery time is about ten days after an order received....

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Radius Precision ARPF-15

&Red indicates primary recommended insert grade. [Note] 1. Use the appropriate coolant for the work material and machining shape. 2.These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. 3.Be sure to practice safety instructions and precautions such as wearing glasses and safety shoes, and placing safety covers when you use this tool. Because this tool can be broken during machining so failure to follow these instructions may cause personal injury. 4.Never attempt to modify the carbide shank holder....

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Radius Precision ARPF-16

&Red indicates primary recommended insert grade.

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All MOLDINO Tool Engineering Europe GmbH catalogs and technical brochures

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  2. EMXR

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  5. EPDBPE-ATH

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  6. SCE-R

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  7. RV type

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  8. ABPFN type

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  9. TD4N type

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  10. EHHB-ATH

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  11. EPCDS

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  12. GALLEA series

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  13. WHMB-TH

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  14. EPDRE-ATH

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  15. CBN-EHB

    12  Pages

  16. EHHBE-TH3

    8  Pages

  17. TD6N type

    12  Pages

  18. EB4HR-ATH

    12  Pages

  19. EHX

    12  Pages

  20. EPHB-PN

    8  Pages

  21. EHHRE-TH3

    8  Pages

  22. EDT

    16  Pages

  23. EHSE-TH

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  24. NSB

    12  Pages

  25. WHNSB-TH

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  26. EMSBS

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  27. GS4TN type

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  28. ABP4F

    8  Pages

  29. EPDBEH-TH3

    20  Pages

  30. JM4060

    4  Pages

  31. Epoch G Turbo

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.