Carbon & Alloy Steels Radius Mill Cutting Applications Slotting Cost-effective machining with low cutting force and multi-functionality is realized for difficult-to-machine material. Insert has 16 corners which realized by latest press molding technology. Titanium alloy Nickel based alloy Semi Finishing Planing
Open the catalog to page 1Features Double-sided insert with 16 corners and positive-flank 【Note】 For a using 16 corners, there is a limit in axial depth of cut. Although it is a double-sided specification, the flank is formed into a positive shape by the latest press molding technology and it achieves low cutting force. Since maximum 16 corners can be used on both sides, it realized high cost performance. It is particularly effective for difficult-to-cut material machining with short tool life. ● Cutting force comparison between conventional edge shape and high helix one. 1300 Cutting conditions Resultant cutting force...
Open the catalog to page 2Technology Features of AJ Coating series Layer structure ・Employs an AlTi layer with a new composition created by increasing the Al content of conventional layers. ・Excellent wear resistance, chipping resistance, and heat resistance! Welding-resistant low-cutting-force coating surface layer New technology!! Coating with excellent wear resistance and chipping resistance ・The new layer with high Al content employs a new composition and optimizes the crystal structure to improve wear resistance and chipping resistance! ・Employs a low-friction-effect coating with excellent welding resistance as the...
Open the catalog to page 3Bore type Numeric figure comes in a circle ij . : Stocked Items. No mark : Manufactured upon request only. Shank type Numeric figure comes in a circle 0. • : Stocked Items.
Open the catalog to page 4•: Stocked items.
Open the catalog to page 5^ Red indicates primary recommended insert grade. Work material Work material [Note] © These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. © Please note that the GX2160 does not cause a reaction in conductive touch sensors. © In order to avoid of insert breakage, please change insert earlier. © Use the appropriate coolant for the work material and machining shape. [Note It is recommended that the tool be used while performing sufficient chip removal and checking that there are no abnormal vibrations....
Open the catalog to page 6Cutting performance ● Tool life evaluation for SUS630(H) Flank wear VBmax (㎜) Cutting conditions Feed rate: f z=0.167mm/t(※Single-tip cutting) 0.1 Flank wear VBmax (㎜) ● Tool life evaluation for (Inconel) 718AG 0.5 Cutting conditions Work material:Inconel 718AG Cutting speed: c=30m/min V Feed rate: f z=0.1mm/t(※Single-tip cutting) Tool life is 2.3 times Cutting distance L (m) ※Inconel is a registered trademark of Special Metals Corporation. ● Tool life evaluation for SUS304 Flank wear VBmax (㎜) Cutting conditions Conventional Cutting speed: c=100m/min V Feed rate: f z=0.25mm/t(※Single-...
Open the catalog to page 7Adjustment of cutting conditions Feed rate and spindle revolution must be adjusted to correspond to tool overhang and machining conditions. Please consider the standard cutting conditions as 100% and adjust the machining conditions by referring to the table below. Field data Product items r^The diagrams and table data are examples of test results, and are not guaranteed values. 1. Attentions regarding handling (1) When removing the tool from the case (package) , be careful not to drop it on your foot or drop it onto the tips of your bare fingers. (2) When actually setting the inserts, be careful...
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