Super Radius Mill ASR type Grade for processing high-hardness materials Grade for processing stainless-steel materials General purpose for steel The epoch making tool which cultivates a the New Century carry out a processing efficiency improvement. ('SgC^AJft7?£<Ar9inA Double tool lifeunder high raHBspTRrt \,mW&mj efficient cutting condition

WHVU^Cffll fS=§) Grades map (First recommendation) Mild Steels Carbon steel i Carbon steel (200HB or less) Alloy steel j Alloy steel Hardened Steels Hardened Steels Pre-Harden Steels Stainless Steel Cast Iron • Chipping and Welding resistance are improved by using a-Al203with smooth surface. As a result, the stable cutting performance has an effect. •Machining efficiency is improved for high-speed,high-feed-rate rough machining by using the hard-layer with fine columnar structure. • Exhibits superior wear resistance when cutting mild steel, carbon steel, alloy steel and tool steel use with hardnesses...

Super Radius Mill ASR type • Uses JP coating optimized for processing high-hardness materials, with higher layer hardness and improved oxidation resistance. • Cemented carbide material use the micro-grained carbide which is most suitable for high hardness material cutting, and the material improves wear resistance and chipping resistance. • Hardened steels (50-60HRC) : SKD11, SKD61, SKH, and SUS420 type etc. Cutting evaluation results SKDl 1 (6OHRC)C0WH!|K|8jigS Wear graph after cutting SKD11 (60HRC) SUS420S (50HRC)CDt3HKSt1SS Wear graph after cutting SUS420 type (50 HRC) Cutting tirne(rnin)...

UhL/~VO ' 1f\7$4~J Straight Shank • Bore type Numeric figure in a circleO and Alphabetical character comes in a squared Fig-i -jvyos'^y Shank type Item Code :Marked shanks are available for both milling chucks and side lock Item Code ♦EP : fPfilSofto* : Stocked Items. JtEp : SBiiSSWoNo Mark : Manufactured upon request only. P^VPOU Clamp screw ^VPHtyr- Clamp Piece set fil/'HSflfKilS Screw burning protective agent Cutter body

Super Radius Mill ASR type \=EV=LZP—^.)lfP^y Modular Mill type Item Code [Note] When»1 and»2 (p.6) are used together as a set, there is no interference. Do not apply lubricants such as grease, etc. to the "contact faces" and "modular screws" of the "modular mill", "special shanks" and "special arbor". mm^yy-^ Inserts ♦Ep : fPJIDDDTt„ • Stocked Items. *Ep : fMSfWPPttKST^o *: Stocked Items of New Products. HEP : gatlfflTto No Mark : Manufactured upon request only. -j^Ep : 201 2^33T^f§5§5^T'^o ik-On late March, 2012 scheduled. AEP: SUfffc^y^HSa^lffit&y, 2 0 12^7fl.KPt lilATSa^lffitttSfeffiWo A:...

WLWlS^yO Carbide Shank Item Code Cutter body >EP : fPaiSJT'to* : Stocked Items. 5) are used together as a set, there is no interference. chucks or shrink-fit holders can be used. recommended that the protrusion length be 200mm or less.

Super Radius Mill ASR type MVvyO Steel Shank #EP : fPfilSJT'to* : Stocked Items. MVvyO Steel Shank For neck section or total length, additional machining to user specifications is possible. Item Code Cutter body #EP : fPtlSSWa* : Stocked Items.

\=Ei/=LZ>—^Jl/ffl^7—J K Modular Mill Arbor Arbor (BT,HSK) Features Maximum efficiency for BT,HSK spindle machines due to the reduction in the "actual" overhang in long and extra-long applications. Example : Overhang and Application Area Commercial milling chuck (BT30type) EP : WM&BooVto* : Stocked Items. EP : S)i^)5iST"^o No Mark : Manufactured upon request only. iTtvT'P^y^y—jK Bore Type Arbor O (JSSt^*5 A'JSf o Numeric figure in a circleC: (IT—Titt) (With air hole) »EP : m^BaaV^o • : Stocked Items. JtEp : §>iil ST't. No Mark : Manufactured upon request only. , ;fa,y^^frCli#HLTSyS"ti:/vo [Note]Arbor...

Super Radius Mill ASR type »<tfnBB> n—+fti(i-"CjlJ)PI5rSB"n"S"o For neck section, additional machining to user specifications is possible. ^Ep : SStlonT'to No Mark : Manufactured upon request only. ©When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide. If vibrations are a concern due to the processing conditions, adjust conditions by 1 reducing cutting depth (ap) or 2.reducing per-flute feed rate (k). »<ttnBB> n.—+fti(<-"tiIJ)ni5rte"n'"S~° For neck section, additional machining to user specifications is...

S50CC220HB) Overhang and Application Area Work : S50C(220HB) MftUft1 : JDJ V— K>§1(55HRC) Work : Pre-harden Steel (55HRC)

Super Radius Mill ASR type Recommended Cutting Conditions ^: TJP4005J (^rafiS0li^ffl;t:^W"C:.i^'((_(^@L'^'&/uo ^:TJP4005J insert's grade specialized in High hardened steel is not suitable for Non-heat-treated steel material. [Note] (T) When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide. If vibrations are a concern due to the processing conditions, adjust conditions by 1 .reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz). (2) The cutting conditions in this catalog shown in the table above...

Breaker type Standard shape Convex shape type First recommendation Strong toughness for interrupt cutting Convex shape type insert for interrupt cutting It is possible to cut stably under interrupt cutting condition by insert with large included angle. Especially for interrupt cutting. ■°b High Performance for interrupt cutting Subject material Feed rate per flute Axial cutting depth Radial cutting depth Single flute cutting Cutting Length More than 5 times of toughness compared with standard shape under heavy interrupt cutting.

Super Radius Mill ASR type Insert with breaker for low resistance It is possible to do high feed cutting by insert breaker with sharp and high rigidity cutting edge. • For continuous and stable cutting. • For crater wear and heat crack. • From free cutting steel to hard to machine material. Cutting force (three forces) Subject material Feed rate per flute Axial cutting depth Radial cutting depth Single flute culling Standard shape Z:Back force Resultant force With breaker Z:Back force Resultant force l^fjt&H^ (□.—1/—xXMSIfl) Field Data (User Test Results)