*mydirectindustry

Catalogs
MOLDINO Tool Engineering Europe GmbH
Polish Mill V Type : ASPV Type

Polish Mill V Type : ASPV Type

Product catalog summary

Introduction
This document introduces a new multi-function end mill designed to enhance cutting performance, focusing on excellent bottom and standing wall finishing. It emphasizes the tool's multi-flute design for faster finishing processes.

Specifications and Features
The end mill is equipped with a JP coating optimized for high-hardness materials, improving layer hardness and oxidation resistance. It uses micro-grained carbide for better wear and chipping resistance, suitable for processing hardened steels like SKD11, SKD61, SKH, and SUS420.

Technological Advancements
New PVD technology enhances layer adhesion and reduces peeling due to welding. The coating is optimized for stainless steel processing, reducing damage and extending tool life. A high-toughness substrate improves chipping resistance.

Cutting Evaluation Results
Cutting tests show the tool's performance, with the JP4005 grade reducing wear after 20 minutes of cutting SKD11 (60 HRC) and the JM4060 grade providing high-efficiency processing for stainless steel.

Product Variants
Different types of end mills are listed, including modular, straight shank, and bore types, with specific dimensions and insert compatibility. Details on stocked items and those manufactured upon request are provided.

Contact Information
Contact details for Hitachi Tool's headquarters and international offices are provided for further inquiries and technical support.

Cutting Performance Overview
The document details cutting performance data for various materials and tools, focusing on cutting speed (vc) and cutting time (T) diagrams for different finishing processes. It highlights the relationship between feed rate and surface roughness.

Materials and Tools
- Work materials include S50C, pre-hardened steels, SKD11, and FC250.
- Tools used are ASPVM2020R-3 and ASPVB2050R-7, with inserts like MPHW060308ZEL.
- Machines are vertical types (BT30 and BT50), with specific overhang and arbor configurations.

Cutting Parameters
- Feed rate per flute is generally 0.1 to 0.15 mm/t.
- Depth of cut varies, with common configurations being ap×ae = 0.2×10 mm or 1×0.1 mm.
- Cutting speeds range from 200 to 300 m/min, with specific rotation speeds and table feed rates provided.

Diagrams and Data
- Vc-T diagrams illustrate cutting speed versus time for different materials and tool configurations.
- Tables provide detailed data on tool diameter, maximum ramp angle, and helical hole diameter.
- Recommendations include maintaining ramp angles within specified limits and using pilot holes for certain diameters.

Key Recommendations
- Use ramp angles of 0.5° or less for optimal performance.
- Ensure tool life by monitoring flank wear width, with specific values provided for different materials.
- Direct milling without a pilot hole is possible for ramping and helical milling under certain conditions.

Additional Notes
The document emphasizes the importance of adhering to specified parameters to achieve desired surface roughness and tool life. It provides a comprehensive guide for selecting appropriate tools and settings based on material hardness and desired finish.

Specifications and Cutting Conditions
1. Machine and Tool Specifications:
- Machine Type: Vertical (BT50)
- Tools: ASPVM2032R-5, ASPVB2050R-7, ASPVM2035R-5
- Inserts: MPHH060308ZEL-1.5 (ATH08M), MPHW060308ZEL (AHT08M)
- Arbor: BT50-22.225-200-50, ASC32-17-360-80
- Overhang: 250mm, 320mm

2. Cutting Parameters:
- Rotation Speed: 1,800 min-1, 1,270 min-1, 1,500 min-1
- Cutting Speed: 180 m/min, 200 m/min, 165 m/min
- Feed Rate: 2,500 mm/min, 1,510 mm/min, 750 mm/min
- Feed Rate per Flute: 0.28 mm/tooth, 0.17 mm/tooth, 0.1 mm/tooth
- Depth of Cut: ap×ae = 1×0.2 mm, 0.1×30 mm, 1×0.1 mm

Results and Features
1. Performance Improvements:
- Compared to traditional indexable tools, the ASPVM modular mill and carbide shank improve machining accuracy and stability.
- Feed rate increased by 1.5 times, doubling tool life.
- Stable cutting surfaces with no chattering marks.

2. Tool Features:
- Ideal for finishing structural parts such as bottoms and sides.
- Multi-flute design allows for higher feed rates and efficient finishing.
- Suitable for vertical machining with cutting feed in the machine's main axis direction.
- Compatible with a wide range of materials, including carbon steel, quenched steel, and aluminum.
- High rigidity system when used with modular arbor BT30, improving machining stability.
- Special steel and PVD coating enhance durability and abrasion resistance.

Additional Information
The document includes user feedback and test results, highlighting the tool's efficiency and stability in various machining conditions. Recommendations for ramp angles and hole diameters are provided for optimal performance.

Catalog excerpts

Polish Mill V type ASPV type Grade for processing high-hardness materials Grade for processing stainless-steel materials Introducing new JP/JM coating A cutting tool with multi-flute specifications to speed up finishing JP4005 JM4060 Cutting advance provides good bottom finishing and can also perform standing wall finishing.

Open the catalog to page 1

WSU^ff Cutting Conditions Cutting time(min) Work Material Cutting Speed Cutting depth Cutting Lubricant Single-tip cutting Photograph of flute wear after 20 minutes S^JRnn Conventional

Open the catalog to page 2

Polish Mill V type ASPV type Cutting time(min) WEPJ^ff Cutting Conditions Cutting Speed Cutting depth Cutting Lunricant Single-tip cutting Flute damage condition after 10 minutes SGJKPP Conventional

Open the catalog to page 3

Modular Type ister insert Planing Side Cutting Slotting Die-sinking Profiling Helical Item Code >Ep : gSpSXST'^o • : Stocked Items. JSEp : eSilDoTTo No Mark : Manufactured upon request only. [Note] ©Do not apply lubricants such as grease, etc. to the "contact faces" and "modular screws" of the "modular mill", "the shank" and "the arbor". Straight Shank Type Planing Side Cutting Item Code EP : iM^mSaVto • : Stocked Items.

Open the catalog to page 4

Polish Mill V type ASPV type Bore Type ^^^^J ^^^^^ ^^^^J themastennsert01" Planing Side Cutting Slotting Die-sinking Profiling Helical Item Code Inside diameter Inside diameter •EP : gSpSXST'^o • : Stocked Items. •YVtt—h Insert [Sis] T7—Afflla UlifJli U S 1i A>o [Note] Arbor screw is not included. i/-yy$ Shank ifCP Bore [Sis] SS)tlSCI7—, WJ)SS!l£ffij§t'5i!alJ±iE'7—A'fflftU^PffifflTcTOo [Note] When supplying air and cutting agent to each flute, please use the arbor screws listed above.

Open the catalog to page 5

WfMWj^y^ The Shanks for Modular Mill WLWVvyO Carbide Shank A^^f"^ (M?—A°)A Type (Tapered neck) B-P'fy BType Item Code #Ep : Wmm^aVto • : Stocked Items. [Note]©Commercial milling chucks can be used. ©Dimensions in parentheses are when ABPFM, ARPFM, or BCFM is attached. WvyO Steel Shank £For neck section or total length, additional machining to user specifications is possible. Item Code •ep : mm^mSAV^o • : Stocked Items. [Note](i)Commercial milling chucks can be used. ©Dimensions in parentheses are when ABPFM, ARPFM, or BCFM is attached.

Open the catalog to page 6

Polish Mill V type ASPV type The arbors for Modular Mill KFor neck section, additional machining to user specifications is possible. KFor neck section, additional machining to user specifications is possible. Item Code Cutter body Item Code Cutter body °^EP • (^i'i/liST^o No Mark : Manufactured upon request only. [Note] ©When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide. If vibrations are a concern due to the processing conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing per-flute...

Open the catalog to page 7

Cutting performance: Vc-T diagrams for various finishing |_ Carbon Steels Work Material SfflHW Machine used lS^DtDi^D Feed rate per flute vc-J diagrams for bottom finishing ifik Vertical type (BT30) tJBBSHT Cutting time (min) Material for plastic mold Work Material fBBSfS Machine used lS^DtDj^D Feed rate per flute ifik Vertical type (BT30) tJBBSHT Cutting time (min) Material for plastic mold ffiffld* Machine used lS^DtDj^D Feed rate per flute ifik Vertical type (BT30) tJBBSHT Cutting time (min) Work Material fBSSfS Machine used 1S^D(D>£D Feed rate per flute ifik Vertical type (BT30) tJBBSHT Cutting...

Open the catalog to page 8

Polish Mill V type ASPV type Cutting performance: vc-T diagrams for various finishing 'I Carbon Steels for vertical machining side finishing ffiffl(S« Machine used : StM Vertical type (BT50) l^^DOjiD Feed rate perflute : 0.1 5mm/t WjAc^ Depthofcut : pfXae= 1 X0,2,0.5mm StUDI Reciprocating machining [Note]© The ramp angle 8 should be set within the ranges listed above. Use at ramp angles of 0.5° or less is recommended. CD For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling.

Open the catalog to page 9

JUSit-hl^ll^W^y^f^ Standard cutting conditions for bottom finishing Work Material material types. Tool diameter Modular Carbide Shank Modular Carbide Shank Modular Carbide Shank Mild Steels Carbon Steels Alloy Steels Carbon Steels Alloy Steels Stainless Steels Cast Iron Hardened Steels Hardened Steels

Open the catalog to page 10

Polish Mill V type ASPV type High-speed processing Modular Carbide Shank General purpose High-speed processing High-speed processing General purpose High-speed processing Modular Carbide Shank Modular Carbide Shank High-speed processing Modular Carbide Shank High-speed processing

Open the catalog to page 11

I lUSit-hl^ll^W^y^f^ Standard cutting conditions for side finishing Work Material material types. Tool diameter Modular Carbide Shank Modular Carbide Shank Modular Carbide Shank Mild Steels Carbon Steels Alloy Steels Carbon Steels Alloy Steels Stainless Steels Cast Iron Hardened Steels Hardened Steels

Open the catalog to page 12

Polish Mill V type ASPV type Modular Carbide Shank General purpose High-speed processing High-speed processing High-speed processing General purpose High-speed processing Modular Carbide Shank Modular Carbide Shank General purpose High-speed processing High-speed processing Modular Carbide Shank High-speed processing

Open the catalog to page 13

Standard cutting conditions for vertical finishing

Open the catalog to page 14

Polish Mill V type ASPV type Modular Carbide Shank General purpose High-speed processing Modular Carbide Shank General purpose High-speed processing General purpose High-speed Dc General purpose High-speed Modular Carbide Shank Modular Carbide Shank High-speed processing High-speed processing These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. To prevent tool breakage due to chips clogging tool flutes, always be sure to use an air blower, etc. to remove chips. The evacuation of swarf can cause...

Open the catalog to page 15

Standard cutting conditions for vertical roughing [>iffi -fV*— HiZI—j-)!tf£reO.Q%Zl®MT&\>\ [Note] Use nose corner radius re0.8 insert. Standard cutting conditions for contour roughing Vim] -fV*—H*=l—^tl^^^ffflT^Cio [Note] Use nose corner radius rs2 insert. Work Material material types. Tool diameter Modular Carbide Shank Modular Carbide Shank Modular Carbide Shank Carbon Steels Alloy Steels Carbon Steels Alloy Steels Stainless Steels Cast Iron

Open the catalog to page 16

Polish Mill V Type : ASPV Type

Polish Mill V Type : ASPV Type

Catalog excerpts

All MOLDINO Tool Engineering Europe GmbH catalogs and technical brochures

Archived catalogs