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Modular Mill (Interchangeble head tooling-system)

Modular Mill (Interchangeble head tooling-system)
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Modular Mill (Interchangeble head tooling-system)

Product catalog summary
Overview: This document provides comprehensive technical specifications and guidelines for modular mills with interchangeable head systems, focusing on BT30 and BT40 arbors. It covers tools, materials, cutting conditions, and safety precautions.
Specifications: Detailed specifications for tools and inserts used in machining materials like aluminum, SKD61, and S50C are provided. It includes rotation speed, cutting speed, feed rate, and cutting depth for each tool-material combination. For instance, the AHUM1016R-2 tool with a BT30 arbor machines aluminum at 6000 min-1 rotation speed and 300 m/min cutting speed.
Procedures: Guidelines for tool setup and usage are included, emphasizing proper mounting of inserts and arbors. It advises adjusting cutting conditions to reduce vibrations and enhance stability, such as lowering cutting depth or feed rate per flute.
Standards and Recommendations: Recommended cutting conditions for various materials are provided, focusing on low depth of cut, high speed, and high feed. High-speed machine conditions for contour path milling and specific angles and feed rates for pocketing operations are suggested.
Results and Field Data: Field data showcases the modular mills' effectiveness, highlighting improvements in machining stability and efficiency. For example, the ASRM modular mill with a carbide shank achieved a cutting distance of 300m, tripling efficiency compared to previous tools.
Safety Precautions: Safety guidelines stress using safety covers and protective eyewear to prevent injuries from debris. The document warns against non-water-soluble cutting oils due to fire risks and advises against tool modifications for unintended uses.
Conclusion: The document concludes by emphasizing the versatility and efficiency of the new modular mill system, particularly the BT30 arbor's role in stable and high-rigidity machining operations.
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Catalog excerpts

Modular Mill (Interchangeble head tooling-system)-1

No.707 Field Data Test conditions Subject material Tools Shank Insert Thanks to the carbide shank, there was virtually no chattering and stable machining could be performed. Machining was performed for approximately 3 hours, but the insert remained in initial wear condition. Overhang Machine used Rotation speed Modular Mill (Interchangeable head tooling-system) Patent Pending Cutting speed Feed rate Feed rate per flute Cutting Test conditions Subject material Tools Shank Insert Overhang Machining with 70mm protrusion could be performed. Since it is a carbide shank, it can be used by shrink fitting. Machine used Rotation speed Cutting speed s m allow le syste rsatility eab d ve rchang ew inte t efficiency an N hes the hig Feed rate Feed rate per flute Cutting e accurac all surfac proved w d, im JX-coate Hitachi Tool Engineering Europe GmbH Itterpark 12, 40724 Hilden, Germany. Specifications for the products listed in this catalog are subject to change without notice due to replacement or modification.

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Modular Mill (Interchangeble head tooling-system)-2

Modular Mill (Interchangeable head system) Features Carbide Shank Features In machining moulds or dies the new modular system dramatically improves process efficiency. Due to the interchangeable head system, tool management becomes simpler. Combined with a solid carbide shank for long overhang applications. Economic replacement of the cutter when the head is damaged. This system demonstrates maximum benefits in long and extra long applications. Construction Cutter Carbide Shank Special steel has been used for the main shank which increases tool durability. Long, Extra long Modular Mill Carbide...

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Modular Mill (Interchangeble head tooling-system)-3

Modular Mill (Interchangeable head system) Features Carbide Shank Features In machining moulds or dies the new modular system dramatically improves process efficiency. Due to the interchangeable head system, tool management becomes simpler. Combined with a solid carbide shank for long overhang applications. Economic replacement of the cutter when the head is damaged. This system demonstrates maximum benefits in long and extra long applications. Construction Cutter Carbide Shank Special steel has been used for the main shank which increases tool durability. Long, Extra long Modular Mill Carbide...

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Modular Mill (Interchangeble head tooling-system)-4

Carbide shank Overhang and Application Area Cutting Condition fflj&SWpSi ae Cutting width (mm) WjASMfa ae Cutting width (mm) WjASMfa ae Cutting width (mm) WjASMfa ae Cutting width (mm)

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Modular Mill (Interchangeble head tooling-system)-5

Modular Mill (Interchangeable head system) ASRMJf^ ^ No Mark : Manufactured upon request only. (^□□^—K) Parts (Items Code) Clamp screw Screw Driver Screw burning protective agent Cutter body

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Modular Mill (Interchangeble head tooling-system)-6

Multi-flutes type Maximum Notch Mill dia. tolerance for the master insert. Modular Mill (Interchangeable head system) Helical Semi Finishing Maximum Notch Mill dia. tolerance for the master insert. Notch width Notch width Item Code No.of Stock Flute Item Code No.of Stock Flute Multi-flutes Stocked Items. When 1 and 2 (p.15) are used together as a set, there is no interference. Bits with flute diameter (ØD) of Ø12 do not have coolant holes. Inserts Stocked Stocked Items. (p.15) are used together as a set, there is no interference. Standard shape Tolerance Class Item Code Cutter body With breaker...

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Modular Mill (Interchangeble head tooling-system)-7

MOdLllar Mill (Interchangeable head system) ARMJf£ j Roughing Semi Maximum Notch Mill dia. tolerance for Planing Slotting Die-sinking Profiling Helica Finishing the master insert.

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Modular Mill (Interchangeble head tooling-system)-8

AHUM AHUM Semi Finishing Maximum Notch Maximum Notch Mill dia. tolerance for the master insert. Side Cutting Modular Mill (Interchangeable head system) Sizes & Grade are added. Spot Facing Sharp edge Insert cross-section shape General purpose Forged surface cutting; Strong intermittent cutting When using the insert with Radius bigger than R2.0, it is necessary to carry out additional processing of cutter body corner part. Stock Item Code Tolerance Class Size(mm) Coated Insert cross-section shape Item Code Stock No.of Flute Stocked Items. When 1 and 2 (p.15) are used together as a set, there is...

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Modular Mill (Interchangeble head tooling-system)-9

MOdLllar Mill (Interchangeable head system) AHUMJB j f^ffl^TVtt—h Inserts Sizes & Grade are added. [Note] When using the insert with Radius bigger than R2.0, it is necessary to carry out additional processing of cutter body corner part. Item Code UBfetfl Stock ~k : Stocked Items of New products. No Mark : Manufactured upon request only. lillilltJil^y^ Improved wall surface accuracy For FW, TFW, FF, and FA type inserts, overlap line stepping is smaller, so high-grade processing surfaces can

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Modular Mill (Interchangeble head tooling-system)-10

O (Si&^WAD^If 0 Numeric figure in a circleC Notch width Item Code •EP : m^mSaVto • : Stocked Items. *Ep : $ 16iU±COOTTOfItt2FSST^fiTTr0 $16 or more Regrinding up to 2 times is possible. ■ PBOPII^ (]§!□□□—K) Parts (Items Code)

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Modular Mill (Interchangeble head tooling-system)-11

MOdLllar Mill (Interchangeable head system) ARPFMJR j Details of Cutting Edge Shape #Ep : flPPfflSffiT'^o •: Stocked Items. JfSEp : SSiiSffiT^o No Mark : Manufactured upon request only. — Ep : SifrSSt-S1±/bo — : Not Manufactured. *Ep : i)16lU±COOTB5flfIH:20ST^fiT^o X. : $16 or more Regrinding up to 2 times is possible.

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Modular Mill (Interchangeble head tooling-system)-12

Item Code ►EP : flPPftKffiT'^o • : Stocked Items. ffiffl^Vtt—h Inserts ^J$tJf£t£l2l Details of Cutting Edge Shape IS^) Master Insert ZCEWOC High-rake type ZCEWOOOSE ZCETOOOSE High-rake type

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Modular Mill (Interchangeble head tooling-system)-13

BCFM BCFM Semi Finishing Maximum Notch Mill dia. tolerance for the master insert. Modular Mill (Interchangeable head system) Helical Numeric figure in a circle and Alphabetical character comes in a square Maximum Notch Mill dia. tolerance for the master insert. Notch width Notch width Item Code Details of Cutting Edge Shape Master Insert Item Code No.of Inserts Stocked Items. Size (mm) Inserts Slave Insert High-rake type High-rake type Stocked Cutting Edge Shape Coated Item Code Tolerance Class Carbide Carbide Stocked Items. Master Insert Parts Items Code Clamp screw Screw Driver Screw burning...

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Modular Mill (Interchangeble head tooling-system)-14

(Sffl>T>tt-h Inserts Expanded lineup of shapes and materials. Regrinding possit Regrinding possible For vertical wall machining; Regrinding is not possible. 9 • Stocked Items. "A" : Stocked Items of New products. No Mark : Manufactured upon request only. — : No Manufactured. ; : $16 or more Regrinding up to 2 times is possible.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.