Indexable Special Shape Tool Series "GALLEA" GP1T type

Product catalog summary

Product Specifications:
The document introduces new cutting tools with item codes like ZDHW120-T43R1.2-30 and ZDHW300-T43R3-75, designed for high-efficiency finishing in 5-axis machining. These tools feature varying cusp heights and tip radii.

Cutting Conditions:
Recommended cutting conditions are detailed for materials such as carbon steels, alloy steels, stainless steels, cast iron, and hardened steels. Parameters include spindle speed, cutting speed, feed rate, and depth of cut, tailored for each tool size and material.

Setup Procedures:
Guidelines emphasize using appropriate coolant, ensuring chip removal, and correct insert indexing. Safety precautions are highlighted to prevent tool breakage and ensure operator safety.

Safety Recommendations:
Instructions on handling and mounting tools are provided to avoid accidents. The use of non-water-soluble cutting oils is discouraged, and the importance of safety equipment is stressed.

Tool Features:
GP1T type tools are noted for their efficiency in finishing operations, capable of performing two processes without tool change, and are compatible with modular mills for corner processing.

Contact Information:
Contact details for international sales offices in Japan, Europe, America, China, Thailand, and India are provided for inquiries.

Specifications:
Detailed specifications for cutting tools include cutting speed, feed rate, and tool dimensions, with recommendations for materials like stainless steels, cast iron, and hardened steels.

Procedures:
Instructions for setting up inserts stress the use of correct coolant, parameter adjustments based on conditions, and proper chip removal. The setup involves cleaning the insert seat, correct positioning, and careful tightening of the clamp screw.

Standards and Recommendations:
Safety precautions include wearing safety glasses and using covers to protect against flying chips and tool breakage. Non-water-soluble cutting oils are discouraged due to fire risks, and tools should be used only for intended purposes.

Data Interpretation:
Tables and diagrams provide cutting conditions and depth recommendations based on tool radius and cusp height, with equations for calculating cutting depths and advice on adjustments based on overhang length.

Contact Information:
Contact details for MMC Hitachi Tool Engineering's international offices in Japan, Germany, the USA, China, Thailand, and India are included.

Additional Information:
Specifications are subject to change, and the document highlights the use of vegetable oil ink for printing. It references a high-efficiency finishing tool series for 5-axis machining.

Catalog excerpts

Indexable Special Shape Tool Series "GALLEA" GP1T type-1

Patent Pending Next-g ene tool ration High Efficiency Finishing Indexable Special Shape Tool Series The third High eﬃciency for 5-axis machining

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Indexable Special Shape Tool Series "GALLEA" GP1T type-2

High Efficiency Finishing Indexable Special Shape Tool Series Next-generation tool Two types of process are possible with one tool that can fully utilize the merit of 5-axis machining Since it can work for 2 types of process without tool change, machining surface steps can be minimized. This tool can take a larger pitch with a barrel R which larger than the tool radius. The tip can be used as a ball end mill for corner processing. Angle range of barrel R and tip R 26° Tilt angle range of barrel R and tip R Angle range of tip R that can be used as a ball end mill ※For information on the detailed...

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Indexable Special Shape Tool Series "GALLEA" GP1T type-3

Holder / Modular type Item code • : Stocked Items. Item code • : Stocked Items. • The insert can be set with "ABPF-type" cutter body • Use solid barrel end mill, "GS4TN-type" for smaller diameter in size

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Indexable Special Shape Tool Series "GALLEA" GP1T type-4

The third Special Shanks for Modular Mills (Carbide shank) L3 L Item Code Cutter body ・Other shanks for modular mill, arbor can also be used. Please refer to pages D6 to D12

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Indexable Special Shape Tool Series "GALLEA" GP1T type-5

Recommended cutting conditions *Red indicates primary recommended grade.

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Indexable Special Shape Tool Series "GALLEA" GP1T type-6

Set-up Procedures of Inserts 1 Clean the insert seat: Using air-blow or alike, clean the seat. Put in the insert with its top positioned to the screw-tightening side of the tool body. Tighten the clamp screw with the special wrench. Please do not press down the insert during this tightening process. This is the end of insert set-up. Clamp screw （high precision screw） Tool body ※The diagrams and table data are examples of test results, and are not guaranteed values. Attentions on Safety 1. Attentions regarding handling （1）When （2）When removing the tool from the case（package）, be careful not to...

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