High Efficiency Finishing Special Shape Tool Series GALLEA series Added corner-connected R insert for GP1LB that easy to use for 3-axis machining. Mitsubishi Hitachi Tool Engiijjgeijiijj
Open the catalog to page 1GP1LB Combination of lens tool and barrel tool Concept of GALLEA series Comparison of barrel tool and ball-radius end mill Barrel tool Corner radius end mill Cusp height Cusp height Cusp height When contour milling with the same theoretical cusp height, the barrel tool can be machined with a pitch of about 1.7 times compared with the ball end mill of the same diameter, and about 3 times as compared with the R3 radius end mill. Comparison of lens tool and ball end mill Lens tool Cusp height Can be machined with pitch of about 1.4 times compared with the ball end mill of same diameter. Because...
Open the catalog to page 23-edge, curved surface cutting GF3L Seamless High efficiency for 5-axis machining The same R size GALLEA series as φ60 ball end mill. φ60 Ball End Mill Offset the tool radius difference. 20 Usable range of barrel egde. Usable range of barrel edge. Usable range of lens edge. How can finishing time be reduced? Conventional pitch and cusp height Large pitch! Small cusp! Pitch of GALLEA series Possible to reduce the polishing time in case of same pitch conditio
Open the catalog to page 3List of GALLEA series In 3-axis machining usable range of φ20mm R1 Corner radius end mill 【Cutting conditions】 v f =2000mm/min n =4500min-1 ap=0.2mm Machining time simulation = Approx. 150 min. For gentle curved surfaces and gentle sloped surfaces Barrel, Lens For tilted wall and curved surface finishing Unique insert holding surface enables realization of 2-corner specification. For tilted wall finishing High-performance tilted wall finishing! Series expansion toward larger diameters Max. external diameter φ20mm Outer peripheral flute 30R 【Cutting conditions】 v f =2000mm/min n=4500min-1 Cutting...
Open the catalog to page 4Modular type IdD ^ S’”" IzdD ~W Tids” ^ M gilds H ~Tue i ^ nT^sd GF1[J20 Numeric figure in a circle O and Alphabetical character comes in a square [j [Note Do not apply lubricants such as grease, etc. to the “contact faces” and “modular screws” of the “modular mill”, “special shanks” and “special arbor”. Basic type Carbon steels : Stocked Items.
Open the catalog to page 6Carbon steels Alloy steels (<30HRC) Carbon steels Alloy steels (30~45HRC) Cutting condition f z(mm/t) ap (mm) ae (mm) n (min-1) vc (m/min) vf (mm/min) f z(mm/t) ap (mm) ae (mm) n (min-1) vc (m/min) vf (mm/min) f z(mm/t) ap (mm) ae (mm) n (min-1) vc (m/min) vf (mm/min) f z(mm/t) ap (mm) ae (mm) n (min-1) vc (m/min) vf (mm/min) f z(mm/t) ap (mm) ae (mm) Refer right table Refer right table Refer right table Refer right table Determine the ap value based on the desired cusp height by selecting it from the table below or by calculating it using the equation below. ap= 2 (R 2 - (R- H) 2 ) R : Tool...
Open the catalog to page 7| Design Registration GF2T type : 1581372 Modular type JZdD 1" TEdD "H ai LdD ”1 IldD " H “ NlfrSD GF2T3000M- Numeric figure in a circle O and Alphabetical character comes in a square ['.] Offset type
Open the catalog to page 8^Red indicates primary recommended grade.
Open the catalog to page 9Design Registration GF3L type : 1581858 Modular type uiT” ““M- " "T"" -|£dE) """T*" aTTdD “"]i"~ itds ni^sd GF3L M-3-M Numeric figure in a circle O Item code [Note] Do not apply lubricants such as grease, etc. to the “contact faces” and “modular screws” of the “modular mill”, “special shanks” and “special arbor”. Inserts Parts ^For information on the detailed tool shape, download the DXF data from the Mitsubishi Hitachi Tool Engineering home page. (Mitsubishi Hitachi Tool Engineering tool selection database TOOL SEARCH: http://data.mmc-hitachitool.co.jp/toolsearch/) To reduce environmental...
Open the catalog to page 10ae=2V(R2-(R-H)2) R:Tool R H:Cusp height When overhang length is 3Dc or more, please adjust the values in the above cutting condition table referring to the right table. O Recommended cutting conditions ^Red indicates primary recommended grade. [Note] appropriate coolant for the work material and machining shape. ©These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. ©To prevent tool breakage due to chips clogging tool flutes, always be sure to use an air blower, etc. to remove chips. ©Ensure...
Open the catalog to page 11Modular type Design Registration GP1LB type : 1586769 GP1LBOOM-MOO Numeric figure in a circle O and Alphabetical character comes in a square Li Item code [Note Do not apply lubricants such as grease, etc. to the “contact faces” and “modular screws” of the “modular mill”, “special shanks” and “special arbor”. mm To reduce environmental loads, drivers and screw anti-seizure agent are sold separately. We ask for your understanding and cooperation. ^The insert can be attached to Ball Precision F (ABPF type) holders. ^For information on the detailed tool shape, download the DXF data from the Mitsubishi...
Open the catalog to page 12Recommended cutting conditions *Red indicates primary recommended grade [Note] jpropriate coolant for the work material and machining shape. ©These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. ©To prevent tool breakage due to chips clogging tool flutes, always be sure to use an air blower, etc. to remove chips. ©Ensure to index the insert at the correct time to ensure safety of the tool-body.
Open the catalog to page 13Modular type Design Registration GP1T type : 1580907 Registered patent | Cutting insert GP1T : 6278170 uiT” ““M- " "T"" "“ToEr stTSd “"]i " iidD "~~“T“”~~'hipsd GP1T M-M Numeric figure in a circle O and Alphabetical character comes in a square H Item code [Note Do not apply lubricants such as grease, etc. to the “contact faces” and “modular screws” of the “modular mill”, “special shanks” and “special arbor”. Inserts R accuracy : ±0.01(Insert itself) • The insert can be set with "ABPF-type" cutter body • Use solid barrel end mill, "GS4TN-type" for smaller diameter in size Parts O Angle...
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