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Face Mill : ASF type

Face Mill : ASF type

Face Mill : ASF type

Product catalog summary
Overview: The document discusses advancements in cutting tool technology, emphasizing improved wear resistance, chipping resistance, and thermal cracking resistance. It highlights the use of a hard layer with a fine columnar structure and a tough substrate to enhance machining performance.
Specifications: Cutting tests were conducted on materials like SCM440 and SUS420 under specific conditions, including cutting speed, depth, and coolant usage. Results are shown in wear graphs, comparing grades such as GX2140 and JP4005.
Cutting Conditions: Tests were performed under dry conditions with single-tip cutting. Parameters varied by material, with specific cutting speeds and depths outlined for each test.
Performance Analysis: Photographs of cutting edges after 20 minutes illustrate wear patterns. New products like JM4060 are compared to conventional tools, showing improved tool life and efficiency.
Product Features: The ASF type Super Face Mill is noted for high-efficiency machining. Features include a unique R-shaped insert, large chip pockets, and high-feed rates, promising superior performance and surface finish.
Recommendations: For optimal performance, the use of cermet inserts is suggested for better surface finish, along with machine setting adjustments to maximize efficiency. Guidelines for cutting resistance and power calculations are provided.
Conclusion: The advancements in cutting tool technology offer significant improvements in machining efficiency, tool life, and cost reduction. Tools like the ASF type Super Face Mill demonstrate potential for enhanced industrial performance.
Introduction: The document highlights the advantages and specifications of the Super Face Mill ASF type, emphasizing its superior efficiency and performance over conventional face mills.
Specifications: The ASF face mill achieves a metal removal rate of 1,000-2,000 cm3/min, much higher than the conventional rate. It features R-shaped inserts for a maximum depth of cut of 3.0 mm and feed rates suitable for steel and cast iron.
Cutting Conditions: Detailed conditions for various materials, including mild steels, stainless steels, cast iron, and hardened steels, are provided, specifying suitable cutting speeds, feed rates, and insert grades.
Performance and Efficiency: The ASF face mill offers 2-5 times higher machining efficiency, reducing time and costs. It provides stable machining with minimal chipping and a tool life 1.5 to 2 times longer than conventional products, excelling in interrupted cutting scenarios.
Surface Finish: Coated carbide inserts achieve a roughness under Rz12.5, while cermet inserts achieve under Rz6.3, suitable for high-quality surface applications.
Recommendations: The ASF face mill is recommended for high-efficiency machining of hardened steel over 50HRC, promising significant cost reductions. Adjusting spindle speeds for optimal cutting power is also emphasized.
Conclusion: The ASF face mill is presented as a groundbreaking tool that significantly enhances machining efficiency and performance, making it a valuable asset for modern manufacturing processes.
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Catalog excerpts

Face Mill : ASF type-1

Super Face Mill ASF type Grade for processing high-hardness materials Grade for processing stainless-steel materials General purpose for steel Break through to the new era with an epoch-making face mill "ASF" achieves great improvements of machining efficiency. Cutting innovation ved rts achiehardened de inse f New gra y machining o 0HRC icienc ding 5 high eff l which excee tool. stee dexable by in ASF can reduce machining cost greatly. Metal removal rate. Q =1000 2000cm3/min At the time of carbon steel processing

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Face Mill : ASF type-2

WHVU^Cffll fSi§) Grades map (First recommendation) tOii!ISf£t Cutting Conditions Speed perflute tBiiffigl (m) Cutting length

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Face Mill : ASF type-3

Super Face Mill ASF type Grade for processing high-hardness materials Features Oxidation temperature Uses JP coating optimized for processing high-hardness materials, with higher layer hardness and improved oxidation resistance. Cemented carbide material use the micro-grained carbide which is most suitable for high hardness material cutting, and the material improves wear resistance and chipping resistance. Strong fields Hardened steels (50-60HRC) : SKD11, SKD61, SKH, and SUS420 type etc. Cutting evaluation results Wear graph after cutting SKD11 (60 HRC) Cutting Conditions Cutting depth Photograph...

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Face Mill : ASF type-4

ASF5 R(" ) F^I-f^tM-X Inch Bore •EP:S*ffiXrjp"Jr"S"o»: Stocked Items. flREP :S;±*SS"Jr"S"oNo Mark: Manufactured upon request only. 125OTO*V^*ftl^B»^—AKDf^ltfflfiDfi'f^MU'CUS'S'o [Note]The cutter bodies under diameter 125mm include the arbor screws.

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Face Mill : ASF type-5

Super Face Mill ASF type {^flKVU-h Inserts •EP:S*ffiXr3n"Jr"S"o»: Stocked Items. MBP ■ S;±*Snrj"Jr"S"o No Mark: Manufactured upon request only. [}iM]tlvS'W4(Oj7—A'fflteUIS, I7—A'IC:bf-tJIU"Cl'!3;"S"o[Note] Bolts are also equiped with arbours.

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Face Mill : ASF type-6

Alpha Super Face Mill ASF promises you tremendous high-efficienct machining. Our proposal for high-efficient machining. Conventional \ Cutting conditions by ASF Unique R Shaped Insert Economical four-edge insert with max. depth of cut ap=3.0mm (2)ty<^%lft'\£%^Ml,Tcj::&:teSi3LyJj\itryh Large Chip Pocket for Smooth Chip-Flow When big and long chips are created, it is superior chip-removability without interference of chips on the wedges. Clogged chips Conventional : Chips are clogged Machining time and machining cost are reduced with 2-5 times higher efficiency compared with conventional face mill...

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Face Mill : ASF type-7

Super Face Mill ASF type (5)Mf\Tcffl\WiffiM'&.Bz Superior Interruptted Performance In case of heavy interruptted machining of work with many holes, it is not chipped at the beginning of cutting as conventional face mill, and shows 12 times longer tool life. Conventional radius mill Hole diameter tOMJft L Cutting Length(m) tDM'J^ff ■ Cutting Conditions Single point cutting Coated carbide inserts:under Rz12.5, Cermet inserts:under Rz6.3. Cermet(CH550) is recommended for good surface finish. ffiffl-T>-y—h Inserts DMU^ft Cutting Conditions tt±lf EffiUlllZElSS^ Surface Roughness Coting Inserts (With...

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Face Mill : ASF type-8

Recommended Cutting Conditions TJP4005J ISrliltBSIilWfflWS"<-?> SWkUjHU^t*hjo TJP4005J insert's grade specialized in High hardened steel is not suitable for Non-heat-treated steel material. ijiEkSH©'?—^ISIitKISS©—flW. 8) Drawings, data in tables, etc. are examples of test results. 1. Cautions regarding handling (1) When removing the tool from the case (package), be careful not to drop it on your foot or drop it onto the tips of your bare fingers. (2) When actually setting the inserts, be careful not to touch the cutting flute directly with your bare hands. 2. Cautions regarding mounting (1) When...

 Open the catalog to page 8

All MOLDINO Tool Engineering Europe GmbH catalogs and technical brochures

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  5. EPDBPE-ATH

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  6. SCE-R

    6  Pages

  7. RV type

    12  Pages

  8. ABPFN type

    6  Pages

  9. TD4N type

    8  Pages

  10. EHHB-ATH

    8  Pages

  11. EPCDS

    4  Pages

  12. GALLEA series

    24  Pages

  13. WHMB-TH

    12  Pages

  14. EPDRE-ATH

    24  Pages

  15. CBN-EHB

    12  Pages

  16. EHHBE-TH3

    8  Pages

  17. TD6N type

    12  Pages

  18. EB4HR-ATH

    12  Pages

  19. EHX

    12  Pages

  20. EPHB-PN

    8  Pages

  21. EHHRE-TH3

    8  Pages

  22. EDT

    16  Pages

  23. EHSE-TH

    8  Pages

  24. NSB

    12  Pages

  25. WHNSB-TH

    20  Pages

  26. EMSBS

    8  Pages

  27. GS4TN type

    4  Pages

  28. ABP4F

    8  Pages

  29. EPDBEH-TH3

    20  Pages

  30. JM4060

    4  Pages

  31. Epoch G Turbo

    8  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.