New Product News WffliKJfrM Small-diameter end mill for hardened steel cutting Mold Parts making processing Evolution Hard for cuttiing hardened steel! Extensive lineup of wider coverage in small-diameter range! Hitachi Tool Engineering, Ltd.
Open the catalog to page 1Features of Epoch Deep Ball Evolution Hard When cutting hardened steels, these tools provide particularly long tool life to enable stable cuttiing. Makes processing possible without electro-discharge machining and reduces polishing time. Flank face Forming the flank surface to consist of two surfaces results in the first surface suppressing wear. Wear progress direction rIK»|-jp Compound I TYsAAs neck shape Back draft effect Backdraft effect enables good-quality processed surfaces to be achieved. Inherits the reliable backdraft shape to enable chattering to be reduced by performing point We combined...
Open the catalog to page 2Selection of EPDBE or EPDBEH Cutting of steels with hardnesses of 55HRC or less Recommend either wet or mist cooling. (Use of dry (air-blow) cooling is also possible.) Cutting of steels harder than 55HRC Please use Evo Hard EPDBEH-ATH. Recommend either mist or dry (air blow) cooling. (Use of wet cooling is also possible.) Cutting Area Epoch Deep Ball Evolution Hard Hardened steels Mild material Covers the small-diameter region for hardened steels, particularly those above 55 HRC. Epoch Deep Ball Evolution Epoch Deep Ball Evolution EPDBE-ATH t EPDBEH-ATH flDffiUtflJ Selection of EPDBE-ATH or EPDBEH-ATH...
Open the catalog to page 3Tolerance on R : Right table Helix angle 3ack taper on peripheral edge J1IIMBSIS20 1 2^1 0^i§ii, ;Mlt$ii£S©¥B:£lS7KL/C<13D;S"S~o Prices listed are as of October 2012,and are unit prices excluding consumption tax
Open the catalog to page 4If the workpiece has draft angle, the interference length will be longer than the under-neck length.Please refer to the effective under-neck length for the various draft angles. In addition, the angle at which the tool will interfere with the workpiece is shown as the "interference angle OK", and should also be referred to. Draft angle ^ffi^3^7J\L/C J5D^"3"o Prices listed are as of October 2012,and are unit prices excluding consumption tax.
Open the catalog to page 5Tolerance on R : Right table Helix angle 3ack taper on peripheral edge Prices listed are as of October 2012,and are unit prices excluding consumption tax.
Open the catalog to page 6If the workpiece has draft angle, the interference length will be longer than the under-neck length.Please refer to the effective under-neck length for the various draft angles. In addition, the angle at which the tool will interfere with the workpiece is shown as the "interference angle OK", and should also be referred to. Draft angle • : W$^±BSi^o • : Stocked items. jft8«8IS2012^10/331ffioS*$S£S©ma£3l^l/C33D3rS-„ Prices listed are as of October 2012,and are unit prices excluding consumption tax.
Open the catalog to page 7cutting conditions High efficiency cuttiing condition sM^ttyM^ffi-it 1 1 y^#fiHL/T</t:crl'lo Please refer to P.11 about high accuracy cutting conditions Work material Pre-hardened Steels Hardened Steels Hardened Steels Hardened Steels Hardened Steels tj] D J^^tt^ Cutting depth factor (Ratio to standard depth of cut) Under neck
Open the catalog to page 8Work material Pre-hardened Steels Hardened Steels Hardened Steels Hardened Steels Hardened Steels ■y/jDj^^tt^ Cutting depth factor (Ratio to standard depth of cut) Under neck
Open the catalog to page 9cutting conditions High efficiency cuttiing condition MSJsHOSy^HJ 1 1 y^tsfl^UTKftfc^llo Please refer to P.11 about high accuracy cutting conditions X (3)aeCDISSI*aPxm^J;t$X3~5<g^gig[CiiSUr<r£:*l,>„ f±±lf mXttomtSs Watt?J Wh£ltltUlS£UT</c£Uo £3(1) ap is shown as the criteria for Group 1 workpieces. For other groups, adjust the cutting depth according to the cutting depth factors in the above table. >K(2) When performing cutting where cutting chips may cause clogging, such as for rib cutting, blind grooves, etc., cutting depth setting should be set by multiplying a cutting depth factor to calculate...
Open the catalog to page 10High accuracy cuttiing condition %1&i£z§ffl\^r$[£3'<.— y^#fiHL/T</t:crl'lo Please refer to P.8 about high accuracy cutting conditions Work material Pre-hardened Steels Hardened Steels Hardened Steels Hardened Steels Hardened Steels ■y/jDj^^tt^ Cutting depth factor (Ratio to standard depth of cut) Under neck
Open the catalog to page 11flg^jH^JlllJ^ffi^ cutting conditions High efficiency cuttiing condition | High accuracy cuttiing condition raSfS^^S'J^Pf (^8^—L/T < /tfcTflo Please refer to P.8 about high accuracy cutting condition: Work material Pre-hardened Steels Hardened Steels Hardened Steels Hardened Steels Hardened Steels tj] D J^^tt^ Cutting depth factor (Ratio to standard depth of cut) Under neck
Open the catalog to page 12) ap is shown as the criteria for Group 1 workpieces. For other groups, adjust the cutting depth according to the cutting depth factors in the above table. St(2) When performing cutting where cutting chips may cause clogging, such as for rib cutting, blind grooves, etc., cutting depth setting should be set by multiplying a cutting depth factor to calculate the cutting depth amount, and this amount should then be reduced to 80% of the calculated value. St(3) Adjust by setting ae to (3 to 5) x(ap) x(cutting depth factor). When performing finishing processing, calculate the theoretical cusp height...
Open the catalog to page 13Pocket cutting data ISffllMTooi: RO.BX'gT under neck 3mm n= 1 S.OOOmirr1 (vc=56.5m/min) Cutting time 15min Uttifi Machine HSK-F63 Pocket cutting data Cutting time 6min Uttifi Machine HSK-F63 Wear condition is stable due to effects of double face. Cutting time 40fT)in ^^^Ift Machine HSK-F63 due to effects of double face. Tool wear condition after 40 minutes of cutting
Open the catalog to page 14Sintered HSS material cutting example (70 HRC)
Open the catalog to page 15Series lineup for direct cutting of high-hardness steel Be sure to contact Hitachi Tools for questions regarding direct carving of high-hardness steel Comments from your salesperson ^Pj5ffS©RT5(S!Stt^Hlt-d5Fn%1n;f3'tt< Tc'cSllo Ask our salesperson whether or not regrinding is possible. EK CDx—^ (SlJl^Sta^CD—$IJ"<?"9"o Drawings, data in tables, etc. are examples of test results. 1. Cautions regarding handling (1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes. (2) When handling...
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