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EPDRE-ATH

EPDRE-ATH
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EPDRE-ATH

Product catalog summary
Safety Precautions:
  • Inspect tools for damage and ensure secure mounting before use.
  • Stop the machine immediately if abnormal chattering occurs.
  • Regrind tools timely to prevent breakage, taking safety measures due to cobalt content.
  • Handle tools carefully to avoid injury from sharp edges.
  • Confirm tool dimensions and rotation direction before use, adjusting cutting conditions as necessary.
  • Use safety equipment to protect against flying debris and fire hazards.
Product Specifications and Features:
  • The EPDRE-ATH series has a new neck shape to reduce stress concentration and enhance deflection suppression.
  • Improved heat-resistant coating extends tool life and efficiency, especially for high-hardness materials.
  • High corner radius accuracy enables precise finishing in mold making.
  • The tool's compound neck shape and flute design enhance stability and chip removal.
Technical Data and Applications:
  • Static load tests show high resistance to breakage and effective deflection suppression.
  • Tools are suitable for processing various materials, including stainless steel and hardened steel.
  • Available in 332 sizes, with corner radius accuracy guaranteed to ±0.005mm.
Specifications and Procedures:
  • Calculate cutting depth by multiplying a factor and reduce to 80% of the calculated value. For rib groove contours in pre-hardened steel (40HRC), the cutting depth is 0.064mm.
  • Adjust ae to (5 or less)×(ap)×(cutting depth ratio) for finishing cutting, and calculate the theoretical cusp height accordingly.
  • Helical or sloped cutting is recommended for engraving approaches.
  • For L/D ratios of 5 or greater, the slope entrance angle should be 1° or less, and feed rates should be adjusted to 70% or less of the cutting condition table values.
  • When slotting engraving letters, adjust feed rate to 50% or less and ap to 30% or less of the values shown, with reciprocal cutting recommended.
Recommended Cutting Conditions:
  • Use appropriate coolant for the work material and machining shape.
  • Recommended conditions are guidelines and should be adjusted based on machining shape, purpose, and machine type.
  • If machine rpm is low, lower the feed rate to maintain the same ratio.
Technical Data and Features:
  • High efficiency and high accuracy cutting conditions are provided.
  • Tools like EPDRE2010-10-02-ATH and EPDRE2004-2-002-ATH are highlighted for their stable wear conditions and suitability for finishing tiny corners.
  • Stable processing is possible to depths of 10mm with tools like EPDRE-ATH.
Safety and Handling:
  • Check tools for scratches or cracks before use and ensure they are firmly mounted.
  • Stop the machine immediately if abnormal chattering occurs.
  • Regrinding should be performed at the proper time to avoid tool breakage, and safety measures should be taken to handle grinding dust and chemical substances like cobalt.
Handling Precautions:
  • Avoid direct contact with tool flutes to prevent injury.
  • Use caution when handling tools with sharp cutting edges.
Cautions During Use:
  • Verify tool dimensions and rotation direction before use.
  • Use standard cutting conditions as a starting point, adjusting for large cutting depths or low machine rigidity.
  • Attach safety covers and wear safety goggles to protect against flying debris and potential injuries.
  • Be aware of fire risks from sparks and heat; avoid using tools in explosive environments and ensure fire prevention measures are in place.
  • Use tools only for their intended purpose.
Product Specifications:

Specifications may change without notice due to updates or modifications.

Contact Information:
  • Head Office: Tokyo, Japan
  • International Sales: Germany, USA, Mexico, China, Thailand, India
Additional Resources:

Visit the official website for tool selection and further information.

See more

Catalog excerpts

EPDRE-ATH-1

EPDRE-ATH Epoch Deep Radius Evolution

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EPDRE-ATH-2

Minimum corner R size of 0.02mm also in lineup! Carbon steel Stainless steel Pre-hardened Alloy steel Tool steel steel EPDRE-ATH Parts processing Mold making Improved heat-resistant coating Features and characteristics Hardness and oxidation resistance of TH coatings is further improved. Enables longer life and higher efficient when  cutting high-hardness materials.  (Si nano composite coating with finer crystal particles) Exhibits amazing performance when cutting high-hardness materials (55HRC or higher) Cold-worked die steel, HSS, tool steel. Long life for both dry cutting and wet cutting Guaranteed...

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EPDRE-ATH-3

Improved compound neck shape Employs reliable compound neck shape ● Compound shape of tool neck R and taper is further improved to both resist breakage and suppress Static load test results oad 65 Testing tool size φ1×Under neck 6 Convent Conventi al ne sh p Convent onal neck shape Conventional neck shape o en e l Work material:SUS420J2H(Hardness:52HRC) Tool dia.: φ1(r 0.2)×Under neck length10 Cutting condition:n =12800min-1 v f =200mm/min∼ Dry with Air blow ap×ae=0.02mm×1mm  Deflection amount【mm】 Deflection suppression effect is high even under the same load. Although the feed rate for the standard...

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EPDRE-ATH-4

Tolerance on Corner radius r : ±0.005mm(Central axis) Back taper on peripheral edge: -1.5—6° EPDRE2 ATH 0 4 or higher does not have backdraft shape.

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EPDRE-ATH-5

EPDRE2 ATH [Note] The effective under-neck length is different from Epoch Deep Radius EPDR. Please recheck the interference region.

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EPDRE-ATH-6

Tolerance on Corner radius r : ±0.005mm(Central axis) EPDRE2 ATH 0 4 or higher does not have backdraft shape.

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EPDRE-ATH-8

Tolerance on Corner radius r : ±0.005mm(Central axis) EPDRE2 ATH 0 4 or higher does not have backdraft shape.

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EPDRE-ATH-9

EPDRE2 ATH [Note] The effective under-neck length is different from Epoch Deep Radius EPDR. Please recheck the interference region.

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EPDRE-ATH-10

Line Up coating 2 Flutes φD c Back taper on peripheral edge : 1.5~6° High efficiency cutting cutting condition High efficiencycondition High accuracy cutting cutting condition High accuracycondition Technical Data Technical Data ●:Stocked Items.   Corner Under neck radius length Flute length φ 4 or higher does not have backdraft shape. Neck dia. Overall length Size(mm) Item Code Tolerance on Corner radius r :±0.005mm(Central axis) Interference Angle Actual Effective Length in Incline Angles 14.08 14.72 16.23 18.64 19.51 No interference 23.20 24.30 No interference 34.61 No interference No interference...

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EPDRE-ATH-11

Please refer to P.16 about high accuracy cutting conditions [Note] Upon usage, please refer to comments and notes below table on page 15.

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EPDRE-ATH-12

Please refer to P.16 about high accuracy cutting conditions

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EPDRE-ATH-13

[Note] Upon usage, please refer to comments and notes below table on page 15.

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EPDRE-ATH-14

High efficiency cuttiing condition Please refer to P.16 about high accuracy cutting conditions

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EPDRE-ATH-15

^(1) ap is shown as the criteria for Group 2 workpieces. For other groups, adjust the cutting depth according to the cutting depth factors in the above table. ^(2) When performing cutting where cutting chips may cause clogging, such as for rib cutting, blind grooves, etc., cutting depth setting should be set by multiplying a cutting depth factor to calculate the cutting depth amount, and this amount should then be reduced to 80% of the calculated value. ^(3) Adjust by setting ae to (5 or less)x(ap)x(cutting depth ratio). When performing finishing cutting, calculate the theoretical cusp height...

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EPDRE-ATH-16

Please refer to P.11 about high efficiency cutting conditions

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EPDRE-ATH-17

[Note] Upon usage, please refer to comments and notes below table on page 20.

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EPDRE-ATH-18

Please refer to P.11 about high efficiency cutting conditions

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EPDRE-ATH-19

Work material [Note] Jpon usage, please refer to comments and notes below table on page 20.

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EPDRE-ATH-20

Please refer to P.11 about high efficiency cutting conditions ^(1) ap is shown as the criteria for Group 2 workpieces. For other groups, adjust the cutting depth according to the cutting depth factors in the above table. ^(2) When performing cutting where cutting chips may cause clogging, such as for rib cutting, blind grooves, etc., cutting depth setting should be set by multiplying a cutting depth factor to calculate the cutting depth amount, and this amount should then be reduced to 80% of the calculated value. ^(3) Adjust by setting ae to (5 or less)x(ap)x(cutting depth ratio). When performing...

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EPDRE-ATH-21

Field data Stable processing even when rib slotting in enclosed areas. Features This is amazing! Point 1 Good breakage resistance! Stabilized cutting performance! Conventional radius end mill 25mm Stable processing is possible to depths of 10mm. Deeper rib slotting achieved! Processing to final depth was possible for all three tools. Technical Data This is amazing! Point 2 High accuracy cutting condition High efficiency cutting condition Target depth Broken Broken

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EPDRE-ATH-22

Field data Stable wear when rib slotting enables processing of long lengths. Features This is amazing! Point 1 Wear condition is stable, enabling long-life cutting. Wear condition after cutting 40m   EPDRE2010-10-01-ATH High efficiency cutting condition High accuracy cutting condition Technical Data 02 Example of cutting SUS420J2Ⓗ 52HRC at minimum corner radius. Tool:EPDRE2004-2-002-ATH (φ0.4×r 0.02×Under neck 2mm) This is amazing! Point 2 Ideal for finishing tiny corners Conventional Square End Mill Evaluation of corner finishing Work observation point Flute tip edge line before cutting Wear...

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EPDRE-ATH-23

Enables stable processing without contact of outer flute! Features Cutting for Pre-hardened steel 40HRC Tool:EPDRE2010-10-01-ATH (φ1×r 0.1×Under neck10mm) Conventional A Cutting condition Back draft effect Entire outer flank face contacts with work-piece to fracture Inclination of chattering vibrations due to tool deflection. Technical Data Coolant:Wet n=17,350min-1(vc=54m/min) v f =655mm/min (fz=0.018mm/t) ap×ae=0.012mm× Change Wet Processing by contouring High accuracy cutting condition Good conditions without chattering due to backdraft shape effect. High efficiency cutting condition Inclination...

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All MOLDINO Tool Engineering Europe GmbH catalogs and technical brochures

  1. EPBTS

    12  Pages

  2. EMXR

    16  Pages

  3. EMXA

    12  Pages

  4. EPDRF-TH

    12  Pages

  5. EPDBPE-ATH

    20  Pages

  6. SCE-R

    6  Pages

  7. RV type

    12  Pages

  8. ABPFN type

    6  Pages

  9. TD4N type

    8  Pages

  10. EHHB-ATH

    8  Pages

  11. EPCDS

    4  Pages

  12. GALLEA series

    24  Pages

  13. WHMB-TH

    12  Pages

  14. CBN-EHB

    12  Pages

  15. EHHBE-TH3

    8  Pages

  16. TD6N type

    12  Pages

  17. EB4HR-ATH

    12  Pages

  18. EHX

    12  Pages

  19. EPHB-PN

    8  Pages

  20. EHHRE-TH3

    8  Pages

  21. EDT

    16  Pages

  22. EHSE-TH

    8  Pages

  23. NSB

    12  Pages

  24. WHNSB-TH

    20  Pages

  25. EMSBS

    8  Pages

  26. GS4TN type

    4  Pages

  27. ABP4F

    8  Pages

  28. EPDBEH-TH3

    20  Pages

  29. JM4060

    4  Pages

  30. Epoch G Turbo

    8  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.