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EPBTS

EPBTS
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EPBTS

Product catalog summary
Safety Precautions
  • Handling: Exercise caution when removing tools from packaging to avoid dropping or contact with sharp flutes.
  • Mounting: Inspect tools for damage before use and ensure they are securely mounted.
  • Usage: Confirm tool dimensions and rotation direction. Adjust cutting conditions based on material and machine rigidity. Use safety equipment to protect against flying debris and sparks.
  • Regrinding: Perform timely regrinding to prevent tool breakage. Use safety covers and wear protective gear due to grinding dust and chemical exposure.
Product Specifications
  • ATH Coating: Enhances hardness and oxidation resistance, suitable for high-hardness materials (55HRC or higher).
  • Applications: Effective for materials like cold-worked die steel, HSS, tool steel, and carbide alloys. Suitable for both dry and wet cutting.
  • Tool Range: EPBTS-TH (R1.5–R6) and EPSBE-TH (R0.05–R1) with various neck lengths and high accuracy.
Performance and Efficiency
  • Machining Efficiency: New flute shapes provide high rigidity and chipping resistance, improving machining efficiency and reducing costs by up to 32%.
  • Cost Efficiency: Tools offer longer life and reduced machining costs, with specific data showing significant improvements over conventional tools.
Technical Data
  • Tool Dimensions: Detailed specifications for tool diameters, lengths, and types are provided, ensuring precise application and performance.
  • Cutting Conditions: Recommendations for optimal cutting speeds and feed rates to maximize tool life and efficiency.
Specifications:
The document provides specifications for cutting tools, specifically the Epoch Super Hard Ball Evolution EPSBE-TH and EPBTS-TH. It includes details on revolution speeds and feed rates for different hardness levels of steels, ranging from pre-hardened to hardened steels with varying hardness (35-72 HRC). The standard cutting depth is provided for Group 1 workpieces, with adjustments recommended for other groups.
Procedures:
Guidelines are given for handling, mounting, and using the tools. Key points include checking tools for damage before use, adjusting cutting conditions based on workpiece and machine characteristics, and ensuring safety measures are in place to prevent injury from flying debris or sparks.
Safety Norms:
Emphasis is placed on safety precautions, such as using appropriate coolants, wearing safety gear, and ensuring proper ventilation when regrinding tools due to the presence of cobalt and its compounds. The document warns against using tools for unintended purposes and highlights the risk of fire when using oil-based coolants.
Recommendations:
Adjust cutting conditions based on the specific machining task, machine type, and work material. Regularly inspect and maintain tools to prevent breakage and ensure optimal performance.
Additional Information:
The document includes contact information for MOLDINO Tool Engineering's offices worldwide and notes that product specifications are subject to change without notice. It also mentions that diagrams and data are examples and not guaranteed values.
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Catalog excerpts

EPBTS-1

EPBTS-TH / EPSBE-TH Epoch TH Hard Ball Strong Epoch Super Hard Ball Evolution

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EPBTS-2

Uses newly developed ATH coating to enable high-efficient machining of high-hardness materials. Features of New Advanced TH Coating Hardness and oxidation resistance of TH coatings is further improved. Enables longer life and higher efficient when cutting high-hardness materials. (Si nano composite coating with finer crystal particles) Exhibits amazing performance when cutting high-hardness materials (55HRC or higher). Cold-worked die steel, HSS, tool steel, composite materials, carbide alloys, etc. Long life for both dry cutting and wet cutting Applicable range Copper Carbon steel Alloy steel...

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EPBTS-3

Technology Epoch TH Hard Ball Strong Applications ・3D ball shape with good chip removal and rigidity. ・Rigid flute tip shape enables even higher-efficient machining. ・Ideal for high-efficient machining from roughing to finishing of 40HRC or higher materials. ・Exhibits superior performance particularly for cutting materials with hardnesses of 55HRC or higher. Epoch Super Hard Ball Evolution Applications ・Double face (2-stage flank) prevents shape from being broken. ・Abundant neck length variations. ・2 Enables long life for cutting even when direct-cutting high hardness materials with hardnesses...

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EPBTS-4

O Features Flute tip shape provides both rigidity and good cutting performance. 3D ball shape provides good chip removal characteristics and high rigidity. Overview diagram of cutting regions O Dimensions ^See p. 8 EPSB Evolution for tools with R less than 1.5. :Stocked Items.

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EPBTS-5

High-efficient pocket machining (Cold-worked forged steel) Tool wear condition after machining two pockets VB:0.027mm VB: 0.451mm 1.8*machining efficiency! Machining costs reduced 30%! High-performance bottom roughing (High hardness plastic material) EPBTS-TH with new flute shape has high flute tip strength and excellent chipping resistance. EPBT Strong 2.1*machining efficiency! Machining costs reduced 32%! 1.5*machining efficiency! Machining costs reduced 18%!

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EPBTS-6

Epoch Super hard Ball Evolution Features Double-face effect prevents shape from deteriorating!! (High-accuracy rating product) Combined neck shape Backdraft shape Range of Epoch Super Hard Ball Evolution Range of Epoch Deep Ball Overview diagram of cutting regions 4 06

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EPBTS-7

Field Data 01 Tool wear can be greatly suppressed. EPSB Evolution Conventional Hard Ball End Mill EPSBE maintains R accuracy even after cutting. Work material :SKD11(60HRC) Tool:R0.5mm × Under neck length 3mm × 2Flutes L=120m After cutting n=28,000min-1 (v c=38m/min) v f =1,764mm/min (f z=0.032mm/t) a p=0.05mm a e=0.14mm (Air Blow) 02 Bottom cutting evaluation of HAP40 (65HRC) EPSB Evolution New TH Coating suppresses wear even more than previous products. Work material:HAP40(65HRC) Tool:R0.3mm × Under neck length 1.8mm × 2Flutes n=30,000min-1 (v c=69m/min) v f=1,300mm/min (f z=0.025mm/t) a p=0.01mm...

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EPBTS-8

^See p. 4 EPBT Strong for tools with R over than 1.5. EPSBE2 TH Standard rating product Raccuracy +0.003mm' —0.007mm Back taper on peripheral edge-

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EPBTS-9

Item Code • :Stocked Items. O Theoritical Cusp Height in End Milling (pm) Ball radius R (mm) Pick feed and Cusp height H=R — VR2-pf2/4 f2/8R

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EPBTS-10

EPBTS-TH <Roughing> Work material (Hardness) [Note] ®Use the appropriate coolant for the work material and machining shape. ©These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type. t: Finishing cut amount < Finishing > Note] ®Use the appropriate coolant for the work material and machining shape. ©These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should...

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EPBTS-11

EPSBE-TH Work material (Hardness) ^Standard cutting depth is shown as the criteria for Group 1 workpieces. For other groups, adjust the cutting depth according to the cutting depth factors in the above table. [Note] ®Use the appropriate coolant for the work material and machining shape. ©These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type.

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EPBTS-12

The diagrams and table data are examples of test results, and are not guaranteed values. “ ” is registered trademarks of MOLDINO Tool Engineering, Ltd. Attentions on Safety 1. Cautions regarding handling (1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes. (2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands. 2. Cautions regarding mounting (1) Before use, check the outside appearance of the tool for scratches,...

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All MOLDINO Tool Engineering Europe GmbH catalogs and technical brochures

  1. EMXR

    16  Pages

  2. EMXA

    12  Pages

  3. EPDRF-TH

    12  Pages

  4. EPDBPE-ATH

    20  Pages

  5. SCE-R

    6  Pages

  6. RV type

    12  Pages

  7. ABPFN type

    6  Pages

  8. TD4N type

    8  Pages

  9. EHHB-ATH

    8  Pages

  10. EPCDS

    4  Pages

  11. GALLEA series

    24  Pages

  12. WHMB-TH

    12  Pages

  13. EPDRE-ATH

    24  Pages

  14. CBN-EHB

    12  Pages

  15. EHHBE-TH3

    8  Pages

  16. TD6N type

    12  Pages

  17. EB4HR-ATH

    12  Pages

  18. EHX

    12  Pages

  19. EPHB-PN

    8  Pages

  20. EHHRE-TH3

    8  Pages

  21. EDT

    16  Pages

  22. EHSE-TH

    8  Pages

  23. NSB

    12  Pages

  24. WHNSB-TH

    20  Pages

  25. EMSBS

    8  Pages

  26. GS4TN type

    4  Pages

  27. ABP4F

    8  Pages

  28. EPDBEH-TH3

    20  Pages

  29. JM4060

    4  Pages

  30. Epoch G Turbo

    8  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.