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EMSBS

EMSBS

EMSBS

Product catalog summary
Product Overview: The Epoch Micro Step Borer S (EMSBS-TH/SD) is engineered for high-precision machining of ultra-deep minute holes. It incorporates advanced chip-removal stopper technology and a robust neck design for stable and accurate drilling.
Specifications: Available in diameters from φ0.04 to φ1 mm, the tool includes 188 items and is compatible with various materials such as non-ferrous metals, carbon steel, stainless steel, pre-hardened steel, and hardened steel (45~65HRC).
Features: The EMSBS features a special starter for stable deep drilling and offers two coating types (SD and TH) tailored for different applications. The thinning flute shape improves machining accuracy for drill diameters over φ0.1.
Safety Precautions: Users should inspect the tool for damage before use, ensure secure mounting, and stop the machine if abnormal chattering occurs. Timely regrinding is necessary to prevent breakage, and safety equipment such as goggles should be worn to protect against flying debris. The tool should not be used in environments with fire or explosion risks.
Applications: Ideal for parts processing and mold making, the tool offers high hardness and durability with its SD (S-DLC) coating.
Specifications and Recommendations: Key recommendations include maintaining an approach distance of 0.05mm and adjusting machine parameters to optimize machining time. For long under neck lengths, a fast feed rate of 20m/min or less is advised to prevent tool breakage. For aspect ratios greater than 50D, a 10D insertion before drilling is recommended.
Coolants and Pilot Holes: Oil-based or water-soluble coolants are recommended, ensuring they hit the flute tips. Step drilling is advised for hole depths of 30D or greater, drilling to 60% of the diameter.
Safety and Handling: Safety precautions include checking tools for damage before use, wearing safety gear, and ensuring proper tool mounting. Regrinding should be performed timely to avoid tool breakage, and safety measures should be in place to handle grinding dust and chemical substances like cobalt.
Usage and Maintenance: Before use, confirm tool dimensions and rotation direction. Adjust cutting conditions based on work material and machine rigidity. Safety covers and goggles are essential to protect against flying debris and sparks. The tool should not be used for unintended purposes.
Contact Information: Contact details for MMC Hitachi Tool Engineering offices in Japan, Europe, the USA, China, Thailand, and India are provided.
Additional Notes: Specifications are subject to change without notice, and adherence to local regulations regarding chemical handling is emphasized.
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Catalog excerpts

EMSBS-1

Drill for machining ultra-deep minute holes Epoch Micro Step Borer S

 Open the catalog to page 1
EMSBS-2

Enables ultra-deep drilling of minute holes Features of EMSBS New chip-removal stopper technology + high-rigidity neck shape enables high-accuracy drilling of minute holes. Thinning flute shape achieves even higher machining accuracy (Thinning: Drill diameter > φ0.1) Combined with a special starter, it enables stable deep drilling of minute holes. Two types of coating to match various applications For product sizes other than standard product sizes, refer to made-to-order products (up to 100D possible). SD Non ferrous Carbon metal steel Stainless steel Pre-hardened steel New chip-removal stopper...

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EMSBS-3

Epoch Micro Step Borer S for Non-ferrous SD Coated Tolerance on shank : h4 Tolerance on dia.: —0.005mm EMSBS0000-00.0-(TH/SD) Indicate the desired coating type by adding "-SD" for SD coating or "-TH" for TH coating at the end of the item code. : Stocked Items. □ : Stocked by specified distributor. Contact with our sales department. Under-neck length (£2) conforms to through-hole drilling depth. Item code

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EMSBS-4

Epoch Micro Step Borer S Item Code • This standard cutting condition table is intended as reference cutting conditions. The conditions should be adjusted as necessary according to the actual conditions of machined shape, purpose, machine used, etc. • In general, water-soluble or oil-based coolant should be used to ensure chip removal. • Always use with a G83 program (Peck drilling cycle). • Under-neck length (R2) conforms to through-hole drilling depth. • When drilling through holes, drill the through hole to a depth of between 20% and 30% of the diameter from the tip of the tool. Ex.: For work...

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EMSBS-5

Epoch Micro Starter O Recommended cutting conditions Epoch Micro Starter Item Code • These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type. • In general, water-soluble or oil-based coolant should be used to ensure chip removal. • Always use with a G83 program (Peck drilling cycle). • Hole depth: Be sure to drill to a depth of 60% of

 Open the catalog to page 5
EMSBS-6

We can deliver the size to match customer needs. Manufactured upon request only. Manufactured upon request onlyEMSBS i R Tolerance on shank : h4 Tolerance on dia.: —0.oo5mm designation of under neck length; (B) Designation of coating O Ordering method The under neck length and coating can be freely selected according to the application. Selecting under neck length Selecting coating Please specify the under neck length using (hole depth + tool diameter) as criteria. In general, SD should be selected for non-ferrous materials, and TH should be selected for other materials. [Example 1] For example,...

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EMSBS-7

Stable drilling to 50 holes. Chipping at ho|e #32 Interrupted cutting possible! Number of holes drilled EMSBS Conventional A Conventional B Conventional C . . _ Enables stable machining of powder metallurgy HSS which often causes seizing with other tools. O How to use Epoch Micro Step Borer • Caution points when machining <About pilot holes> Use of the special starter is recommended. * Particularly when drilling high-accuracy holes, please use the special starter. Always perform step drilling using a G83 program. Hole depth: Be sure to drill to a depth of 60% of the diameter. (Ex.: For 00.1,...

 Open the catalog to page 7
EMSBS-8

The diagrams and table data are examples of test results, and are not guaranteed values. "Epoch" , “ ” and “ ” are registered trademarks of Mitsubishi Hitachi Tool Engineering, Ltd. in Japan. Attentions on Safety 1. Cautions regarding handling (1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes. (2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands. 2. Cautions regarding mounting (1) Before use, check the...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.