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EHSE-TH

EHSE-TH

EHSE-TH

Product catalog summary
Product Overview: The Epoch TH Hard Drill is a carbide drill designed for hardened steel, developed by Mitsubishi Hitachi Tool Engineering, Ltd. It aims to reduce machining costs associated with EDM for hardened steel.
Key Features:
  • 20° helix angle and integral shank with thick web thickness.
  • Four guides with double margins to reduce cutting resistance and prevent deflection and chipping.
  • Chamfered cutting edge to moderate stress concentration, preventing cracks and improving tool life.
  • TH coating for enhanced surface hardness and heat resistance.
Applications: Suitable for parts processing and mold making, effective in materials like tool steel, carbon steel, alloy steel, pre-hardened steel, and hardened steel (45 to 72 HRC).
Safety and Handling Instructions:
  • Inspect for damage before use and ensure secure mounting.
  • Stop machine if abnormal chattering occurs.
  • Wear safety equipment and ensure safety cover during regrinding.
  • Handle tools carefully to avoid contact with sharp flutes.
Recommended Cutting Conditions:
  • Use standard cutting conditions table, adjust for large depths or low machine rigidity.
  • Ensure sufficient cutting fluid supply.
  • Regrind drill as necessary, consider professional services.
Technical Specifications: Detailed specifications for drill sizes, including tool diameter, flute length, overall length, and shank diameter. Recommended cutting speeds and feed rates for different materials and hardness levels are provided.
Introduction: Technical specifications and guidelines for using tool steels like SKD61, SKD11, and SKH with specific hardness ranges. Recommended cutting conditions and safety precautions for carbide drills in machining hardened steel are outlined.
Specifications: Lists tool steels with hardness ranges: SKD61 (50-55 HRC), SKD11 (55-60 HRC), SKH (60-65 HRC). Detailed cutting conditions for each type of steel are provided.
Recommended Cutting Conditions: Specific revolution speeds, feed rates, and feed per revolution for wet cutting with less than 20 times dilution, emphasizing machine rigidity and cutting fluid supply.
Re-grinding and Maintenance: Guidelines for regrinding drills based on flank wear, importance of recoating, and safety measures during regrinding.
Safety Precautions: Check tools for damage, ensure proper mounting, use safety covers and goggles, and avoid unintended tool use. Warns of fire risk with oil-based coolants.
Field Data and Performance: Demonstrates EHSE-TH drill performance with improved tool life and cutting efficiency compared to conventional tools, including examples of cutting conditions and results.
Contact Information: Contact details for Mitsubishi Hitachi Tool Engineering offices in Japan, Europe, USA, China, Thailand, and India for inquiries and support.
Conclusion: Comprehensive guide for selecting and using carbide drills for machining hardened steel, emphasizing proper cutting conditions, maintenance, and safety precautions for optimal performance and tool longevity.
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Catalog excerpts

EHSE-TH-1

Carbide Drill for Hardened Steel Epoch TH Hard Drill

 Open the catalog to page 1
EHSE-TH-2

TH coating and 4 guides with double margins make it last even longer. EDM, which is generally used for drilling hardend steel, has been the biggest impediment to reduction of maching cost. The Epoch TH Hard Drill for hardend steel was developed to solve this problem. TH Coating Carbon steel Tool steel Alloy steel Pre-hardened steel Hardened steel Hardened steel Hardened steel 45~55HRC 55~65HRC 65~72HRC Mold making EHSE-TH Parts processing Features for Epoch TH Hard Drill TH coating has greatly improved surface hardness and heat resistance, resulting in machining efficiency and a longer life for...

 Open the catalog to page 2
EHSE-TH-3

Condition of cutting edge in cutting Two guides with single margine Deformed circle Drill center is unstable Four guides with double margins Center of drill is stable Good roundness Single Margine Double Margine High cutting resistance causes cutting edge deflection, resulting in deformed holes, cutting edge wear or chipping of the edge. Four guides with double margins decrease cutting resistance and prevent cutting edge deflection and chipping of the edge. Effect of Chamfered cutting edge EHSE-TH Confered cutting edge at corner moderates concentration of stress. Chamfered cutting edge General...

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EHSE-TH-4

EHSE Item Code : Stocked Items. No mark : Manufactured upon request only

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EHSE-TH-5

[Note] 1. The above conditions apply to a hole-depth of 3 times the diameter or less. 2. Mount the drill on a collet without any flaws. Adjust the drill run out to 0.02mm or less. 3. Use a machine with high rigidity. 4. Supply a sufficient amount of cutting fluid (Water-soluble, dilution of 20 times or less) to machining points. © The above conditions apply to a hole-depth of 3 times the diameter or less. © Cutting performance may vary according to the material being cut and its hardness. © Mount the drill on a collet without any flaws. Adjust the drill run out to 0.02mm or less. @ Supply a sufficient...

 Open the catalog to page 5
EHSE-TH-6

O Drilling for Machine parts Work material Machine parts SKD61 (52HRC) 06 Cutting Conditions Item Code : EHSE6.0-TH vc=30m/min n = 1,592min-1 f=0.12mm/rev v f=191mm/min Cutting fluid: Water-soluble coolant Machine : M/C EHSE -TH Conventional ■ Cutting edge condition after drilling 150 holes Drilling for Cold work die steel Work material Cold Work Die Steel SKD11 (60HRC) Cutting Conditions EHSE -TH Conventional Tool life 4.8 times longer ■ Cutting edge condition after drilling 100 holes Coarse chips

 Open the catalog to page 6
EHSE-TH-7

Work material Cutting Conditions Machine parts /Inducted work material surface hardness Item Code : EHSE6.0-TH vc=60m/min n = 3,180mim1 f=0.12mm/rev v f=382mm/min Cutting fluid: Water-soluble coolant Machine : M/C [Double margine effect] Even interrupt drilling more than double tool life EHSE -TH Conventional O Drilling for SKH (65HRC) Work material Cutting Conditions Item Code : EHSE6.0-TH vc=10m/min n = 530min-1 f=0.04mm/rev v f=21mm/min Cutting fluid: Water-soluble coolant Machine : M/C EHSE -TH Conventional

 Open the catalog to page 7
EHSE-TH-8

The diagrams and table data are examples of test results, and are not guaranteed values. "Epoch" , “ ” and “ ” are registered trademarks of Mitsubishi Hitachi Tool Engineering, Ltd. in Japan. Attentions on Safety 1. Cautions regarding handling (1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes. (2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands. 2. Cautions regarding mounting (1) Before use, check the...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.