High Feed Radius End Mill for Hardened Steel EHHRE-TH3 Epoch High Hard Radius
Open the catalog to page 1Adopt the design of indexable high-feed cutter to solid end mill. High feed cutting for high hardness steel possible Lineup of Φ 1 ~ Φ 12 The multi flute end mill enables high efficiency machining even in small precision molds Approximate radius makes much thinner chip than real radius Vibration-free peripheral clearance geometry Newly developed coating "TH3" for hardened steel machining Carbon steel Alloy steel Stainless steel Pre-hardened Tool steel steel Mold making Mold making Parts processing Parts processing New Cutting Edge Geometry - Approximate radius makes much thinner chip than real...
Open the catalog to page 2Peripheral clearance geometry to reduce vibration Vibration-free peripheral clearance geometry Area without cutting edge Primary cutting edge Effect to suppress vibration at corner milling Work material:DACⒽ 49HRC Machine:Vertical MC (HSK-A63) Tool:EHHRE6100-TH3 Cutting conditions:n=6,000min-1(vc =188m/min) v f =1,800mm/min (f z =0.05mm/t) Cutting amount :0.3mm, Dry with air blow It is possible to minimize chatter vibrations at high speed machining and at corners, that can suppress unexpected chipping due to chatter vibration and efficiency reduction at corners. 90 degree corner milling Newly...
Open the catalog to page 3: Stocked items. O Precaution for creating machining program Tool Dia. Dc ^For helical machining, Please set feed rate to 70% of recommended cutting condition. • When entering corner radius into CAM as radius end mill, Please use approximate R for your programing corner radius. • For precise tool definition for the CAM system please download DXF data from "TOOL SEARCH" program on our website. O Re-grinding compatibility range table Item Code Epoch High Hard Radius Line up tool dia. (mm) Re-grinding compatibility range (mm)
Open the catalog to page 4Work material Work material Work material Work material [Note] ® Use the appropriate coolant for the work material and machining shape. © Use a highly rigid and accurate machine as possible. © These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type. © If the rpm available is lower than that recommended please reduce the feed rate to the same ratio. © Please use for contouring process. © Setting pick feed (ae) larger than lowest point diameter...
Open the catalog to page 5Tool size : 010*6 flutes Work material : SKD11®(60HRC) Machine : Vertical MC (HSK-F63) Cutting conditions : n=1,900min-1 (vc=60m/min) vf=2,850mm/min (fz=0.25mm/t) ap 0.2mm ae 5.5mm OH=30mm Coolant : Air-blow Conve (Conve EHHRE-TH3 achieves more than twice the tool life of conventional products High feed cutting of high hardness steel which was difficult with conventional radius geometry was realized. Tool size : 010*6 flutes Work material : HAP40(65HRC) Machine : Vertical MC (HSK-F63) Cutting conditions : n=2,000min-1(vc=63m/min) vf=Refer to below table ap 0.15mm ae 3mm OH=30mm Coolant : Air-blow...
Open the catalog to page 6Example of high-efficiency roughing of matrix high-speed steel Work size:100×100mm Work material:YXR33 58HRC) ( Machine:Vertical MC(BT40) Coolant:Air-blow Tool Dia. Cutting speed [m/min] Feed rate Chip removal volume [cm3/min] Machining time ■ Wear condition after cutting Work shape 100×45×Depth10mm : Conventional 4 flutes radius end mill Conventional 4 flutes radius end mill Micro wear, possible to use continuously Chipping occured on R edge EHHRE achieved 5 times cutting efficiency than conventional tool. Good wear condition that can use continuously. High-efficiency cutting example of powder...
Open the catalog to page 7The diagrams and table data are examples of test results, and are not guaranteed values. "Epoch" and “ ” are registered trademarks of Mitsubishi Hitachi Tool Engineering, Ltd. in Japan. Attentions on Safety 1. Cautions regarding handling (1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes. (2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands. 2. Cautions regarding mounting (1) Before use, check the outside...
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