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EHHRE-TH3

EHHRE-TH3

EHHRE-TH3

Product catalog summary
Safety Precautions
  • Inspect tools for damage before use and ensure proper mounting.
  • Stop the machine immediately if abnormal chattering occurs.
  • Regrinding should be done timely to prevent tool breakage, and safety measures should be taken to handle grinding dust.
  • Handle tools carefully to avoid injury, especially when dealing with sharp cutting flutes.
  • Confirm tool dimensions and rotation direction before use, and adjust cutting conditions based on material and machine rigidity.
  • Use safety equipment to protect against flying debris and potential fire hazards.
Product Specifications and Features
  • The EHHRE-TH3 is designed for high-feed cutting in hardened steel, featuring a composite R geometry for reduced cutting force and improved chip flow.
  • The TH3 coating provides high hardness, wear resistance, and thermal shock resistance, extending tool life for materials over 50HRC.
  • Peripheral clearance geometry minimizes vibration during high-speed machining and corner milling.
Applications and Performance
  • Suitable for parts processing and mold making, particularly with hardened steels ranging from 45 to 65HRC.
  • New coating technology reduces layer destruction and enhances cutting force efficiency.
Recommended Cutting Conditions
  • General and high-efficiency cutting conditions are provided, emphasizing tool life and efficiency respectively.
  • Adjust conditions based on machine type, material, and machining shape.
  • Use appropriate coolant and ensure machine rigidity for optimal performance.
Contact Information
  • Head Office: Tokyo, Japan
  • International Sales: Europe, USA, Mexico, China, Thailand, India
Overview: The document provides technical specifications, usage guidelines, and performance evaluations for the EHHRE-TH3 Epoch High Hard Radius End Mill, designed for high-efficiency machining of hardened steel.
Specifications: The EHHRE-TH3 is available in various tool diameters and flute configurations, optimized for cutting hardened steels ranging from 50 to 72 HRC. It features a TH3 coating for enhanced durability and efficiency.
Cutting Conditions: Recommended cutting speeds and feed rates are provided for different hardness levels of steel. The document emphasizes the importance of adjusting these conditions based on machine rigidity and work material.
Performance Evaluation: Comparative tests demonstrate that the EHHRE-TH3 achieves significantly longer tool life and higher cutting efficiency compared to conventional tools. It is particularly effective in high-feed cutting applications.
Usage Recommendations: Users are advised to employ appropriate coolants, ensure machine rigidity, and adjust cutting conditions as necessary. Safety precautions include using protective gear and ensuring proper tool mounting.
Regrinding and Maintenance: Guidelines for regrinding are provided to maintain tool performance and safety. The document highlights the importance of handling grinding dust and chemical substances according to local regulations.
Safety and Handling: The document outlines safety measures for handling and using the tools, including precautions against tool breakage and flying debris.
Contact Information: The document lists contact details for Mitsubishi Hitachi Tool Engineering offices worldwide for further inquiries and support.
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Catalog excerpts

EHHRE-TH3-1

High Feed Radius End Mill for Hardened Steel EHHRE-TH3 Epoch High Hard Radius

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EHHRE-TH3-2

Adopt the design of indexable high-feed cutter to solid end mill. High feed cutting for high hardness steel possible Lineup of Φ 1 ~ Φ 12 The multi flute end mill enables high efficiency machining even in small precision molds Approximate radius makes much thinner chip than real radius Vibration-free peripheral clearance geometry Newly developed coating "TH3" for hardened steel machining Carbon steel Alloy steel Stainless steel Pre-hardened Tool steel steel Mold making Mold making Parts processing Parts processing New Cutting Edge Geometry - Approximate radius makes much thinner chip than real...

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EHHRE-TH3-3

Peripheral clearance geometry to reduce vibration Vibration-free peripheral clearance geometry Area without cutting edge Primary cutting edge Effect to suppress vibration at corner milling Work material:DACⒽ 49HRC  Machine:Vertical MC (HSK-A63)   Tool:EHHRE6100-TH3 Cutting conditions:n=6,000min-1(vc =188m/min) v f =1,800mm/min (f z =0.05mm/t) Cutting amount :0.3mm, Dry with air blow It is possible to minimize chatter vibrations at high speed machining and at corners, that can suppress unexpected chipping due to chatter vibration and efficiency reduction at corners. 90 degree corner milling Newly...

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EHHRE-TH3-4

: Stocked items. O Precaution for creating machining program Tool Dia. Dc ^For helical machining, Please set feed rate to 70% of recommended cutting condition. • When entering corner radius into CAM as radius end mill, Please use approximate R for your programing corner radius. • For precise tool definition for the CAM system please download DXF data from "TOOL SEARCH" program on our website. O Re-grinding compatibility range table Item Code Epoch High Hard Radius Line up tool dia. (mm) Re-grinding compatibility range (mm)

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EHHRE-TH3-5

Work material Work material Work material Work material [Note] ® Use the appropriate coolant for the work material and machining shape. © Use a highly rigid and accurate machine as possible. © These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type. © If the rpm available is lower than that recommended please reduce the feed rate to the same ratio. © Please use for contouring process. © Setting pick feed (ae) larger than lowest point diameter...

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EHHRE-TH3-6

Tool size : 010*6 flutes Work material : SKD11®(60HRC) Machine : Vertical MC (HSK-F63) Cutting conditions : n=1,900min-1 (vc=60m/min) vf=2,850mm/min (fz=0.25mm/t) ap 0.2mm ae 5.5mm OH=30mm Coolant : Air-blow Conve (Conve EHHRE-TH3 achieves more than twice the tool life of conventional products High feed cutting of high hardness steel which was difficult with conventional radius geometry was realized. Tool size : 010*6 flutes Work material : HAP40(65HRC) Machine : Vertical MC (HSK-F63) Cutting conditions : n=2,000min-1(vc=63m/min) vf=Refer to below table ap 0.15mm ae 3mm OH=30mm Coolant : Air-blow...

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EHHRE-TH3-7

Example of high-efficiency roughing of matrix high-speed steel Work size:100×100mm  Work material:YXR33 58HRC) (  Machine:Vertical MC(BT40) Coolant:Air-blow Tool Dia. Cutting speed [m/min] Feed rate Chip removal volume [cm3/min] Machining time ■ Wear condition after cutting Work shape 100×45×Depth10mm : Conventional 4 flutes radius end mill Conventional 4 flutes radius end mill Micro wear, possible to use continuously Chipping occured on R edge EHHRE achieved 5 times cutting efficiency than conventional tool. Good wear condition that can use continuously. High-efficiency cutting example of powder...

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EHHRE-TH3-8

The diagrams and table data are examples of test results, and are not guaranteed values. "Epoch" and “ ” are registered trademarks of Mitsubishi Hitachi Tool Engineering, Ltd. in Japan. Attentions on Safety 1. Cautions regarding handling (1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes. (2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands. 2. Cautions regarding mounting (1) Before use, check the outside...

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All MOLDINO Tool Engineering Europe GmbH catalogs and technical brochures

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  6. SCE-R

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  7. RV type

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  8. ABPFN type

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  9. TD4N type

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  10. EHHB-ATH

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  11. EPCDS

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  12. GALLEA series

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  13. WHMB-TH

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  14. EPDRE-ATH

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  15. CBN-EHB

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  16. EHHBE-TH3

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  17. TD6N type

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  18. EB4HR-ATH

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  19. EHX

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  20. EPHB-PN

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  22. EHSE-TH

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  25. EMSBS

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  26. GS4TN type

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  27. ABP4F

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  28. EPDBEH-TH3

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  29. JM4060

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  30. Epoch G Turbo

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.