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Dual-face Mill ASDF / ASDH type

Dual-face Mill ASDF / ASDH type

Dual-face Mill ASDF / ASDH type

Product catalog summary
Specifications:
The ASDF/ASDH Dual-Face Mill is engineered for high-feed-rate and high-cutting-depth applications, featuring a dual-face design with 8 corners per insert. It supports a maximum feed rate of 2.5mm/t and a cutting depth of 10mm.
Insert and Body Design:
The mill utilizes large, durable inserts (16-size, 7mm thick) compatible with ASDF and ASDH types, suitable for various machining environments. Inserts are available in different materials for processing hardened steels, carbon and alloy steels, cast metals, and stainless steels.
Material Types and Coatings:
  • GX2140: Best for dry processing of tool steels up to 35HRC with a CVD coating.
  • JS4045: Suitable for interrupted processing of steels and cast iron with a PVD coating.
  • GX2120: Ideal for dry processing of cast iron with high wear resistance.
  • JM4060: Designed for stainless steel processing with a new PVD coating.
  • JP4020: Used for prehardened and heat-treated steels, focusing on wear and chipping resistance.
Procedures and Recommendations:
Emphasizes proper maintenance, including cleaning, applying anti-seizure agents, and ensuring correct torque during installation. Highlights the importance of using appropriate coolants and safety measures.
Environmental Considerations:
Encourages reducing environmental impact by selling accessories separately and promoting cooperation with these measures.
Contact Information:
Includes contact details for Hitachi Tool Engineering offices worldwide.
Recommended Cutting Conditions:
Details cutting conditions for high-feed-rate (ASDF) and high-cutting-depth (ASDH) types, specifying feed rates, cutting edge angles, and maximum cutting depths.
Cutting Performance:
Provides performance data for different tool diameters and materials, including cutting time, flank wear, and cutting conditions.
Tool Diameter and Cutting Power:
Charts illustrate required cutting power for various tool diameters, serving as guidelines for tool selection.
Body Dimensions:
Specifies tool types, item codes, internal diameters, stock availability, number of flutes, and weight.
Field Data:
Customer feedback indicates improvements in tool life and insert breakage reduction, with examples of increased usable corners.
Safety and Usage Notes:
Includes safety notes on using safety glasses and covers, warns against using cutting oil as a coolant, and advises early insert replacement to prevent breakage.
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Catalog excerpts

Dual-face Mill ASDF / ASDH type-1

NEW PRODUCT NEWS No.1220 Dual-face Mill ASDF / ASDH Type 2 High-feed-rate type and high-cutting-depth type Inserts for two types of bodies enable taking full advantage of the capabilities of various machining centers. 8 Front / back 8-corner design High-feed-rate type (Cutting edge angle is 10 - 30°) Sometimes fast! f z max = 2.5mm/t High-cutting-depth type (Cutting edge angle is 60 - 80°) Sometimes deep! ap max = 10mm Lineup of material types to handle various work materials. 30-50HRC GX2140 JS4045 JP4020 JM4060 GX2120 Carbon steel Alloy steel Carbon steel Alloy steel Hardened Steels Stainless Steels Cast metal

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Dual-face Mill ASDF / ASDH type-2

^Vtt—h Jl^'W^'^t/S Insert Dimensions Large inserts with excellent durability • 16-size 7mm-thick large insert reduces breakage problems. J ASDF type and ASDH type can be used together commonly applicable both to. • One type of insert enables performing the two applications of high feed rate and high cutting depth. • Reduces tool management work. Dual-face is highly economical. • Top and bottom can be used for a total of 8 corners. Uffli Cast steel FC FCD rafiJEIs^J Hardened steels Cutting conditions (general criteria) Stable cutting (plane continious cutting) General cutting (light interrupted...

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Dual-face Mill ASDF / ASDH type-3

Dual-face Mill ASDF / ASDH Type I ^(Vtt—hWI^0$S§M Features of insert material types I ?SM'JWB!lfS=SWS"7iy^ Map of recommended material types by work material Work Hardness Mild Steels Carbon & Alloy Steels Carbon & Alloy Steels Hardened Steels Hardened Steels Stainless Steel Cast Iron Material type for processing steel SMfifll Base material hardness :89.2HRA • Combination of high toughness K-type carbide base material and thick-membrane CVD coating provides both high wear resistance and high chipping resistance. • Smooth a-Al2n3 membrane with excellent welding resistance is used to suppress sudden...

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Dual-face Mill ASDF / ASDH type-4

TttT1- Jf^WJ • \J"/£ Body Dimensions ► High-feed-rate processing (Maximum fz=2.5mm/t) ► Compatible with high-efficiency roughing that takes full advantage of machine capabilities. Cutting Edge Angle 6=10-30' Maximum axial-direction cutting depth apmax=3.0mm Fig. 1 {O—ziVVRM) (With coolant hole) Fig.2 {O—Z7> VT^M) (Without coolant hole) Fig.3 {O— -JWTIW) (Without coolant hole) Refer to the following for the flute tip condition definitions for programming. jSlity.R'j^.M Approximate R definition = RQ For slanted processing using 0 63 or 0 80, perform at 0.5° or less. Do not perform using 0 100 or...

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Dual-face Mill ASDF / ASDH type-5

ASDF Type [High-feed-rate type] Recommended Cutting Conditions [Note] ©GX2140 and GX2120 are non-conductive coating which will not cause a response in conductive touch sensors. ©Use the appropriate coolant for the work material and machining shape. ©These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. ©In order to avoid of insert breakage, please change insert earlier. ©The steel chips may cause cuts, burns or damages to eyes. Be sure to install the safty cover around the tool and wear the safty...

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Dual-face Mill ASDF / ASDH type-6

TttT1- Jf^WJ • \J"/£ Body Dimensions ► High-cutting-depth machining. (Effective flute length: 10mm) ► Work materials with large variations in cutting depth such as cast Environments where table feed rate is limited. ► Processing when processed surface grade is required. tJMa*^ 0=6O~8O° Cutting Edge Angle 0=60-80' + , . Maximum axial-direction cutting depth Fig. 1 {0—z>V VI^M) (With coolant hole) Fig.2 {.O—bTXM) (Without coolant hole) Fig.3 (O—-JVY-TM) (Wthout coolant hole) JSASDFtype cannot be used for shaping processing. Internal diameter inch size Item Code Stock Internal diameter Overall length...

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Dual-face Mill ASDF / ASDH type-7

ASDH Type [High-cutting-depth type] Recommended Cutting Conditions [Note] ©GX2140 and GX2120 are non-conductive coating which will not cause a response in conductive touch sensors. ©Use the appropriate coolant for the work material and machining shape. ©These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. ©In order to avoid of insert breakage, please change insert earlier. ©The steel chips may cause cuts, burns or damages to eyes. Be sure to install the safty cover around the tool and wear the...

 Open the catalog to page 7
Dual-face Mill ASDF / ASDH type-8

To reduce environmental loads, drivers / wrenches, screw anti-seizure agent, and arbor screws are sold separately. We ask for your understanding and Insert replacement procedure © Clean the place where the insert will be attached so that there are no foreign materials such as cutting chip stuck on. © Apply anti-seizure agent to the thread portion of the clamp screw, and while pressing the insert against the restraint surface, tighten the screw to the appropriate torque. (Recommended tightening torque: 4.9Nm) (|) After tightening, check that there are no gaps between the insert and the base ©...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.