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Ceramic End Mill -Corner R type

Ceramic End Mill -Corner R type

Ceramic End Mill -Corner R type

Product catalog summary
Product Overview: The SCE-R Ceramic End Mill - Corner R type is engineered for high-efficiency machining of superalloys, excelling in side milling, planing, profiling, and helical cutting. It is optimized for dry cutting using air blow and should be mounted with hydro chucks or shrink-fit holders. Continuous down cutting is recommended to prevent interruptions.
Specifications: This end mill operates at a cutting speed of vc=800m/min and is available in diameters from φ6 to φ12. It uses silicon nitride ceramics for superior heat resistance, tolerating temperatures over 1000°C. The flute design enhances chipping resistance and chip removal, while a smooth surface boosts abrasion resistance.
Applications: Ideal for parts processing and mold making, the tool is effective in side cutting and roughing, particularly with superalloys that soften above 1000°C, enabling high-speed cutting akin to stainless steel.
Safety and Handling: Users must inspect the tool for damage before use and ensure secure mounting. Safety measures include wearing protective gear and using safety covers to guard against flying chips or tool breakage. The tool should not be used in fire or explosion-prone environments.
Regrinding and Maintenance: Regrinding involves removing the used section, altering the tool's length. Timely regrinding is essential to prevent breakage. Safety precautions are necessary during regrinding due to cobalt and its compounds.
Performance Comparison: The ceramic end mill delivers over five times the machining performance and three times the chip removal volume compared to carbide end mills when used on Ni-based superalloys.
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Catalog excerpts

Ceramic End Mill -Corner R type-1

Mold making Parts processing Roughing High efficient side milling Side cutting -Corner R type SCE-R Achieves high-efficiency machining for superalloy! Achieves cutting speed of vc=800m/min.! SCE-R φ6~φ12 (4 Items) Patent pending

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Ceramic End Mill -Corner R type-2

Technology Applications & Product concept ・Achieves ultra-high-efficiency machining for superalloy. ・The tools employ a special silicon nitride ceramics with excellent heat resistance that can withstand flute tip temperatures of more than 1000°C. ・Cutting can be performed at much higher speeds than are normally used. By achieving cutting in the softening temperature region of the work material, tool life is greatly improved. Cutting region of Ceramic End Mill (Softening temp. region of superalloy) 700 Cutting region of Carbide End Mill Superalloy known as a difficult-to-cut material is a material...

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Ceramic End Mill -Corner R type-3

: Stocked items. Cutting conditions Work material : Superalloy Field Data Side milling using Ni-based superalloy - Comparison of processing efficiencies of ceramic end mills and carbide end mills - machining performance!! Ceramic End Mill 010/6 flutes Carbide End Mill 010/4 flutes

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Ceramic End Mill -Corner R type-4

Re-grinding compatibility range table Item Code Ceramic End Mill Corner R type Re-grinding compatibility range(mm) Since regrinding consists of cutting off the used section and re-manufacturing the shape, the overall tool length will be changed greatly. (For details, contact our sales office.) Cautions on use ・Dry (air blow) cutting is recommended. ・Use of hydro chucks (hydraulic holders) or shrink-fit holders is recommended. ・Down cutting is recommended. ・Continuous cutting is recommended and interrupted cutting should be avoided as much as possible. ・When tool goes into the work material, a...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.