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Carbide Threading Cutter series

Carbide Threading Cutter series

Carbide Threading Cutter series

Product catalog summary
Specifications and Features:
The document introduces the Epoch Thread Mill and Epoch D Thread Mill, designed for threading high-hardness materials (45HRC or higher). These tools can simultaneously cut pilot holes and threads, even on machines lacking helical correction functions. The PN coating enhances adhesion and heat resistance, improving tool stability and reducing breakage.

Product Line-up and Dimensions:
Detailed specifications are provided for various thread sizes, tool diameters, overall lengths, and shank diameters. A table lists stocked items and recommended cutting conditions for different hardness levels.

Recommended Cutting Conditions:
Standard cutting conditions are outlined for hardened steels with varying hardness levels. The document stresses the importance of using NC equipment with helical interpolation functions and offers guidance on adjusting parameters based on machine conditions.

Coating Technology:
The new TH coating enhances hardness and oxidation resistance, allowing for longer tool life and higher efficiency in machining high-hardness materials. It features a Si nano composite with finer crystal particles.

Safety and Usage Notes:
Cautions on tool usage are included, emphasizing the need for specific machinery and conditions for optimal performance. Information on downloading NC program examples from the company's website is also provided.
Specifications and Procedures:
The document offers technical guidance on machining threads using helical cutting, especially for high-hardness materials. It includes a formula for calculating the tool center feed rate, essential for adjusting the feed rate at the cutting point. Corrections based on material differences and tool wear are emphasized.

Recommendations:
For high-hardness materials, using an air blower is recommended. Coolant should be directed to the bottom of the hole to prevent chip clogging, which can damage the tool. The document advises using the oil hole in equipped tools to avoid chip removal issues.

Examples and Calculations:
Examples of threading hardened materials (60HRC) are provided, including specific parameters such as feed rate, rotation speed, and tool diameter. A correction example for threading M8×P1.25 threads in hardened material is included.

Product Features:
The Epoch Thread Mill and Epoch D Thread Mill are highlighted for their ability to perform stable threading in materials with hardnesses of 45HRC or higher. These tools can cut pilot holes and threads simultaneously, even on machines without helical correction functions.

Safety and Contact Information:
Safety precautions are mentioned, and contact information for Hitachi Tool Engineering's various international offices is provided. The document notes that product specifications are subject to change without notice.
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Catalog excerpts

Carbide Threading Cutter series-1

New Product News No.1014 Carbide Threading Cutter series Epoch Thread Mill Enables stable thread-cutting of hardened materials with hardnesses of 45HRC or higher. E Epoch D Thread Mill (D:Direct) h Th d D Di t Enables a single tool to cut the pilot hole and threads at the same time in hardened materials with hardnesses of 45HRC or higher.

 Open the catalog to page 1
Carbide Threading Cutter series-2

Features of Epoch Thread Mill Tough and strong edge design provides stable threading of high-hardness materials. Tip shape that reduces cutting resistance suppresses tool bending. Drastically reduces tool breakage, a particular problem when threading high-hardness materials. New coating with amazing adhesion and wear resustance Adhesion of PN coating Cross-sectional structure and characteristics of PN coating layer. Substrate: Carbide alloy Improved adhesion strength increases stability! PN coating Conventional TiAlN coated Membrane surface with improved lubrication characteristics No peeling...

 Open the catalog to page 2
Carbide Threading Cutter series-3

Epoch Thread Mill iTtviy^y^L/iyKSJU \t)S * Dimensions and line-up of Epoch Thread I Left-hand edge Up to thread depth Di x 2 (In case of standard pitch) Up to thread depth Dt x 2.5 (In case of standard pitch) ±lLWIJlSrIIHI[*. Cm*S)-(l®lfffliEM) ^lUUtef^^. For information about tool diameter correction, refer to the item in "Cautions on use" on p. 7. The above limit tool dia. correction values are calculated by subtracting {limit correction amount) from {tool radius). ^i'J^i^ (3£@t3Uffl) Recommended cutting conditions (For standard thread) 1 .Epoch Thread Mill is a tool exclusively for tapping...

 Open the catalog to page 3
Carbide Threading Cutter series-4

Features of Epoch D T Thread Mill This single tool can perform both pilot hole drilling d and threading simultaneously. High-strength edge shape design suppresses se es edge tip breakage in severe machining environments on high-hardness materials. No pilot hole needed New TH coating further improves the hardness and oxidation resistance of the previous TH coating. New TH coating further improves the hardness and oxidation resistance of the previous TH coating. ew rove ov rdness es ox re co t Epoch Super Coating Advanced TH Hardness and oxidation resistance of TH coatings is further improved....

 Open the catalog to page 4
Carbide Threading Cutter series-5

iTtty^Dy^L/U/KSJU^jS * Dimensions and line-up of Epoch D Thread Left-hand edge Up to thread depth Di x 2 (In case of standard pitch) Up to thread depth Di x 2.5 (In case of standard pitch) ^mSrliEciouri*. &m±®>im&®mB (P.7) £#ffRur<fc£Uo ±mmxm/immmt. ummm-mwm mm) -nmmucm^o For information about tool diameter correction, refer to the item in "Cautions on use" on p. 7. The above limit tool dia. correction values are calculated by subtracting {limit correction amount) from {tool radius). il^^Ji'J^i^ (3£@t3Uffl) Recommended cutting conditions (For standard [Note] 1-Epoch D Thread Mill is a tool exclusively...

 Open the catalog to page 5
Carbide Threading Cutter series-6

Field Data of Epoch Thread Mill Threading of hardened material (60HRC)(M4XP0.7) Cutting conditions feUJPI^cS Threading depth '■ 8mm it^ 0 7X Blind hole TftS Pilot hole dia. :03.4mm (iTtty^THA— K KUJUcrflPI) (Machining by Epoch TH Hard Drill) CFTXSIcS Pilot hole depth. 1 2mm it^ 0 7X Blind hole) Epoch Thread Mill after threading 50 holes Carbide thread mill from Company A after threading 10 holes. Stable machining up to 50 holes. NOT reached tool life. Thread Mill Threading hole count (holes) Threading of sintered HSS hardened material (M4XP0.7) Cutting conditions Stable machining up to 20 holes....

 Open the catalog to page 6
Carbide Threading Cutter series-7

About tool feed rate When machining threads by helical cutting, the feed rate at the cutting point should be multiplied by a factor to determine the feed rate at the tool center. The equation for determining the tool center feed rate is ^—ylb^OMS. Feed rate (mm/min) JQItoftUt? Machining thread dia. (mm) About tool diameter correction When performing threading by helical cutting, correction becomes necessary depending on the cutting material or increase in cutting resistance due to tool wear. The NC programs available from our company's home page uses the radial indication format for tool correction....

 Open the catalog to page 7
Carbide Threading Cutter series-8

Enables stable boring of high-hardness materials! Enables threading of high-hardness materials even on MC that are not equipped with a helical correction function! 1. Cautions regarding handling (1) When removing the tool from the case (package), be careful that the tool does not pop out and be careful not to drop it or touch the flute tips directly with your bare hands. (2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands. 2. Cautions regarding mounting (1) Before use, check the outside appearance of the tool lor scratches,...

 Open the catalog to page 8

All MOLDINO Tool Engineering Europe GmbH catalogs and technical brochures

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  2. EMXR

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  3. EMXA

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  4. EPDRF-TH

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  5. EPDBPE-ATH

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  6. SCE-R

    6  Pages

  7. RV type

    12  Pages

  8. ABPFN type

    6  Pages

  9. TD4N type

    8  Pages

  10. EHHB-ATH

    8  Pages

  11. EPCDS

    4  Pages

  12. GALLEA series

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  13. WHMB-TH

    12  Pages

  14. EPDRE-ATH

    24  Pages

  15. CBN-EHB

    12  Pages

  16. EHHBE-TH3

    8  Pages

  17. TD6N type

    12  Pages

  18. EB4HR-ATH

    12  Pages

  19. EHX

    12  Pages

  20. EPHB-PN

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  21. EHHRE-TH3

    8  Pages

  22. EDT

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  23. EHSE-TH

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  24. NSB

    12  Pages

  25. WHNSB-TH

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  26. EMSBS

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  27. GS4TN type

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  28. ABP4F

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  29. EPDBEH-TH3

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  30. JM4060

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  31. Epoch G Turbo

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.