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Carbide Oil Hole Non Step Borer for Cast Iron

Carbide Oil Hole Non Step Borer for Cast Iron
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Carbide Oil Hole Non Step Borer for Cast Iron

Product catalog summary
Overview: The document provides an analysis of the Carbide Oil Hole Non Step Borer for Cast Iron, model No.0818, emphasizing its efficiency and durability in machining cast iron. It highlights the tool's environmentally friendly attributes, especially in MQL (mist) machining.
Specifications: The borer features a new flute shape that enhances performance, reduces wear, and decreases machining costs by 28%. It is suitable for both MQL and wet machining, excelling in deep hole applications.
Features:
  • Indented flute shape and special perimeter corner shape to minimize wear and prevent chipping.
  • Double margin for stable tool movement and machining.
  • Special groove shape for efficient chip ejection.
  • High-precision shank and TH coating for enhanced durability against wear and oxidation.
Performance Comparison: The borer outperforms conventional carbide drills, offering 150-200% increased efficiency and reduced environmental impact.
Environmental Impact: The tool lowers CO2 emissions and energy consumption, reducing environmental load.
Cost Efficiency: The borer significantly reduces machining costs, with detailed comparisons of tool life, processing time, and cost per lot against competitors.
Stock Information: Stock availability is scheduled for January and February 2009.
Machining Specifications:
  • For holes 10× to 20× tool diameter, set feed rate to 7.0% or less of tool diameter.
  • For holes 20× to 30× tool diameter, set feed rate to 6.0% or less of tool diameter.
Procedures for MQL Machining:
  • Adjust feed rate based on mist equipment and tool discharge amount for effective cutting.
Tool Mounting Recommendations:
  • Use a collet free of scratches or stains.
  • Maintain tool vibration at 0.02mm or less.
Lubrication Guidelines:
  • For oil-based cutting lubricants, set cutting speed to 70% of the lower limit of cutting speed.
Rotation Speed:
  • Slower rotation speeds than those in the condition table are permissible.
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Catalog excerpts

Carbide Oil Hole Non Step Borer for Cast Iron-1

Carbide Oil Hole Non Step Borer for Cast Iron High performance even for MQL (mist) machining High-efficient machining of cast iron with long tool life Hitachi Tool Engineering, Ltd.

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Carbide Oil Hole Non Step Borer for Cast Iron-2

Remarkably high performance for boring in cast iron. Machining with high efficiency and long tool life reduces machining costs. Ideal for environmentally friendly MQL (mist) machining! Employs new flute shape. Effect of indented flute shape and special perimeter corner shape suppresses wear. Also effective for anti-chipping for through holes. Special groove shape smoothly ejects chips. Double margin provides firm guide. Stabilizes tool movement during machining to provide stable machining. Uses TH coating which is durable against wear and oxidation. Fragile oxide develops peeling and wear. Fine,...

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Carbide Oil Hole Non Step Borer for Cast Iron-3

Carbide Oil Hole Non Step Borer for Cast Iron Use of new flute shape enables high-performance MQL machining. Example: Semi-dry machining of ductile cast iron (FCD700) Cutting speed Cutting speed Cutting condition Internal coolant Carbide Oil Hole Non Step Borer for Cast Iron Conventional (Carbide Oil Hole Drill) Reduces machining costs Comparison of machining costs

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Carbide Oil Hole Non Step Borer for Cast Iron-4

High performance is also achieved for wet machining of course! Example: Wet machining of ductile cast iron (FCD700) Cutting condition Waterbase coolant that of conventional products Easily machines deep holes! High-performance machining of deep holes with depths of 30X tool diameter Cutting condition h Mist F^pB$p}EQ Internal coolant Indented flute shape and special groove shape smoothly eject chips. ilSJI^UffllSii!) Variation of load along r Ultra-high-performance hole machining at feed rates of 4,000mm/min. Cutting condition h Mist r^pB$p)S Internal coolant Deep hole with L/D=20 can be machined...

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Carbide Oil Hole Non Step Borer for Cast Iron-5

Carbide Oil Hole Non Step Borer for Cast Iron Sheet of stocked Items.

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Carbide Oil Hole Non Step Borer for Cast Iron-7

Carbide Oil Hole Non Step Borer for Cast Iron Item Code

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Carbide Oil Hole Non Step Borer for Cast Iron-8

jM^2i^E-~F3t0{Si Drill dia torelance : Refer under table Item Code Completely coated ^:Tool dia. tolerance of soon-to-be-introduced 10 to 30 FWHNSB is h8. LH : Scheduled to be sold from stock at selected dealers from late February, 2009.

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Carbide Oil Hole Non Step Borer for Cast Iron-9

Carbide Oil Hole Non Step Borer for Cast Iron il^i^lrTfS^i3! Drill dia torelance : Refer under table Item Code

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Carbide Oil Hole Non Step Borer for Cast Iron-10

Bltfl&^t: TiS#PI Drill dia torelance : Refer under table Item Code

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Carbide Oil Hole Non Step Borer for Cast Iron-11

Carbide Oil Hole Non Step Borer for Cast Iron

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Carbide Oil Hole Non Step Borer for Cast Iron-12

Cutting Conditions Setting of Cutting Conditions ®These internal coolant cutting conditions are for when using a water-soluble cutting lubricant. Further, for diameters of ^5.0 or less, a coolant pressure of at least 2.0MPa is required. ©As general criteria, feed rate should be set to 7.0% of tool diameter or less when machining holes of 10X to 20X tool diameter and to 6.0% of tool diameter or less when machining holes of 20X to 30X tool diameter. ©When performing MQL (mist) machining, depending on the mist equipment or discharge amount from tool, it may be necessary to reduce feed rate to perform...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.