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Ball Precision F : ABPF type

Ball Precision F : ABPF type
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Ball Precision F : ABPF type

Product catalog summary
Overview: The document details the technical specifications and performance of the Alpha Ball Precision ABPF, a high-precision ball-end mill used in machining. It includes comparisons with other products, detailed specifications, and features of the tool.
Specifications: The Alpha Ball Precision ABPF is designed for high-precision finishing, featuring regrindable inserts and a straight flute on the outer circumference. It is available in various sizes and types, including steel and carbide shanks.
Performance Comparison: The ABPF outperformed competitors from Company A and Company B, with a tool life twice as long. After 6 hours of cutting, wear was minimal, and high-accuracy machining was achieved.
Field Data: Detailed cutting conditions are provided for different materials, such as FCD700 equivalent material and S55C, using specific machines and cutting parameters like speed, feed rate, and depth.
Features: Key features include high R accuracy, excellent cutting performance, and long tool life due to high-performance coated inserts. The tool is suitable for both regular and under-neck long applications.
Product Range: Various product codes, sizes, and stock availability are listed for different types of the ABPF tool, indicating a wide range of options for different machining needs.
Contact Information: Contact details for Hitachi Tool Engineering's offices in Europe, China, America, Thailand, and India are provided, along with a website for further information.
Set-up Procedures of Inserts: To achieve a precision tolerance of ±0.01mm, clean the insert seat, align the component, tighten the clamp screw with a special wrench, and complete the insert set-up.
Special Shanks for Modular Mills: Various item codes and dimensions are provided for modular mill shanks, indicating compatibility with commercial milling chucks. Stocked items are marked with a dot.
Steel Shank Types: Includes C type (Tapered neck), A type, B type, and D type shanks, with detailed dimensions and specifications for each type.
Modular Mill Arbor: Details on modular mill arbors, including item codes, dimensions, and compatibility with commercial milling chucks. Stocked items are indicated.
HSK Arbor - Modular Mill Type: Specifications for HSK arbors, including item codes, dimensions, and stocked items. Additional machining for neck sections is possible upon user request.
General Notes: If vibrations occur during processing, adjust by reducing cutting depth or per-flute feed rate. Some items are manufactured upon request only.
Material Specifications: Material equivalent to FCD700 with a hardness of 60HRC is identified as ZDFG300-WH (ATH80D). Cutting conditions for Okuma and Makino machines are specified.
Applications: Cutting of press molds made from material equivalent to FCD700 (60HRC) and plastic molds made from S55C material.
Tools Used: ABPF30S32WL (R15) and ABPF20S20WL120 (R10) are specified tools.
Product Information: Specifications are subject to change without notice for improvements. Printed with soy ink.
Product Features: High-precision finishing with indexable ball end mills, patented design with outer circumference straight flute, and new HD coating inserts with diamond coating for extended tool life.
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Catalog excerpts

Ball Precision F : ABPF type-1

Ball Precision F ABPF Type HD Coating Inserts k type. Diamond coating HD coating ( HD7010 ) A nano-composite coating enables tool life much longer With outer circumference straight flute Regrinding possible For vertical wall machining; Regrinding is not possible. Indexable Ball End Mill for High-Precision Finishing.

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Ball Precision F : ABPF type-2

l/Vy^ Steel Shank (Insert R accuracy : Within ±0.005mm) High accuracy is exhibited from the ball 2. Excellent cutting performance and beautiful finish Special shape of central cutting flute provides excellent finished surface High-performance coated inserts provide long life. Numeric figure in a circle O and Alphabetical character comes in a square L AS>4y(MT?--IK) Type A (Taper Neck) BS>4y(MT7.t*l'—h) Type B (Straight Neck) Item Code 'EpilPPffiKST'To •stocked Items. *Ep:|friS£©lppffiJ»£T:'"T„*:Stocked |tems of New products. O it^^ LJ (iiPSS^tfAD^If o Numeric figure in a circle O and Alphabetical...

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Ball Precision F : ABPF type-3

Ball Precision F ABPF Type Carbide Shank jttiS1?1. iJH^^D^AD^"^ Numeric figure in a circle Qand Alphabetical character comes in a square [ A^-^ytMT?--IX) Type A (Taper Neck) Item Code i'L/D is (Li) under neck long / cutting edge Dai. (0Dc). •stocked Items. ^Stocked Items of New products. No MarkManufactured upon request only. U'y$—Z+y9$'(~?l Under neck type Numeric figure in a circle 0 and Alphabetical character comes in a square L Item Code •Ep:HSpfiXST'f o •Stocked Items.

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Ball Precision F : ABPF type-4

^Vl3—^.M^V Modular Mill Type ABPFM Numeric figure in a circle O and Alphabetical character comes in a square L

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Ball Precision F : ABPF type-5

Ball Precision F ABPF Type Clamp screw Screw driver / Wrench Screw Burning Protective Agent Special Shanks for Modular Mills •EP : H^fiBnoT-fo •: Stocked Items. Commercial milling chucks or shrink-fit holders can be used.

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Ball Precision F : ABPF type-6

Special Shanks for Modular Mills Steel Shank (H:r—A°) C type (Tapered neck) DS>-{J Dtype Item Code [iis] ftjlS(Z)5-lJV-J'*f;l>'y^l;Tffifl"C#S"?; [Note] Commercial milling chucks can be used. •Ep : d^fiBnoT-fo •: Stocked Items. Steel Shank Item Code [iis] rBIScZ)5—lJV-t'*f;'lp,y^LTffiffl0 [Note]Commercial milling chucks can be used. •Ep : d^fflfnoT-f o • : Stocked Items. Modular Mill Arbor *For neck section, additional machining to user specifications is possible. KFor neck section, additional machining to user specifications is possible. Item Code Cutter body Item Code Cutter body [Note] If vibrations...

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Ball Precision F : ABPF type-7

Ball Precision F ABPF Type Modular Mill Arbor Modular Mill Type Stocked Items. No Mark : Manufactured upon request only. Set-up Procedures of Inserts Clean the insert seat: Using air-blow or alike, clean the seat. Put in the insert with its top positioned to the screw-tightening side of the tool body. Tighten the clamp screw with the special wrench. Please do not press down the insert during this tightening process. This is the end of insert set-up. To meet the specification for precision of ±0.01 mm, please follow this procedure. Clamp screw (high precision screw) Tool body

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Ball Precision F : ABPF type-8

Recommended Cutting Conditions [Note] 1. These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. 2. Be sure to practice safety instructions and precautions such as wearing glasses and safety shoes, and placing safety covers when you use this tool. Because this tool can be broken during machining so failure to follow these instructions may cause personal injury. 3. Never attempt to modify the carbide shank holder. Use the value for the depth of cut (ap) when the carbide shank holder is Mill diameters...

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Ball Precision F : ABPF type-9

Ball Precision F ABPF Type

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Ball Precision F : ABPF type-10

High adhesion Diamond coating Surface condition Cross section of coating Uses diamond with good crystallization. Ideal for cutting of graphite, high-silicon aluminum alloys Our exclusive pre-treatment technology is used to provide higher adhesion due to anchor effect. Special material for diamond coating is adopted for base metal. Cutting Condition With HD coating, there was virtually no wear even after 6 hours of cutting. Short tool life HD Coating Long tool life

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Ball Precision F : ABPF type-11

Ball Precision F ABPF Type Super Coating "Advanced TH' ATH coating evolved TH coating applied. Multi-layer structure provides improved adhesion strength, film hardness, and oxidation resistance. flUjAcfrigS HV Indentation hardness m^TJST Strong Field Shows an extraordinary performance for high speed cutting and high efficient machining of hardened steels and pre-hardened steels (machining efficiency is twice more). •Hardened steels (45HRC-65HRC) : SKD11, SKD61, SKH, and SUS420 type etc. •Pre-hardened steels : CENA1 .HPM-MAGIC, NAK80, etc. JSflUfiija Coating structure Cross section face Topmost...

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Ball Precision F : ABPF type-12

■ W^'JPfffi^p^ Cutting evaluation results Flat surface machining comparison tDH'J^^ Cutting Conditions Trend of insert outer circumference flank wear Insert wear condition after cutting a total length of 250m (2) SKD1 1 (eEHRO^^'lJ^CDJS^^^ Graph of wear when cutting SKD11 (62HRC) tO'fl!!^^ Cutting Conditions Conventional tools tfJlMUS T, Cutting time (min) Conventional tools vc vs. T graph for SKD11 (62HRC) (Time to reach VBmax=0.2mm x fz=0.3mm/t) tfJlMUS T, Cutting time (min) tfJlMIH T, Cutting time (min)

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Ball Precision F : ABPF type-13

Ball Precision F ABPF Type Super Coating "Advanced CS" •Industry's first multi-layer structure provides improved adhesion and membrane hardness as well as improving the oxidation-resistance temperature. m^TJST Strong Field Exhibits excellent performance in cutting plastic molds, especially on carbon steel. Plus, optimization of coating and base material broadens the range of applications to include machining of cast materials. Friction coefficient is further improved, reducing heat during cutting and enabling dry machining to be performed. Friction Coefficient and Hardness of Coating Topmost...

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Ball Precision F : ABPF type-14

yji'JPfffi^p^ Cutting evaluation results Comparison of welding resistance on untreated SKD11 tO'fl!!^^ Cutting Conditions Workpieces : SKDI "\^M Untreated SKD11 , DRY, Flat surface cutting of S50C Welding occurred tO'fl!!^^ Cutting Conditions Suppresses welding even more than conventional TiAIN coatings Half the wear of conventional TiAIN coatings Twice the tool life Cutting evaluation for FCD400 (Flat surface machining) ffiO^W Cutting Conditions Conventional tools WBJBSH T, Cutting time (hour) WBJBSH T, Cutting time (hour) $JH'Vtt—Mf£Wt New insert shapes For vertical wall machining; Regrinding...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.