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ABP4F

ABP4F

ABP4F

Product catalog summary
Overview: The document introduces the ABP4F type, a new 4-flute ball end mill designed for high precision and efficiency in machining processes. It is suitable for a range of machines from general-purpose to high-speed models.
Specifications: The ABP4F type is available in diameters from φ20 to φ30. It includes a cutter body, clamp screw, and anti-seizure agent. Fastening torque specifications are provided for different sizes, ensuring proper mounting of inserts.
Features: The 4-flute design improves cutting performance and accuracy compared to conventional 2-flute mills. It enhances efficiency, reduces processing load during semi-finishing, and improves finishing accuracy.
Applications: Suitable for machining carbon steel, alloy steel, stainless steel, tool steel, hardened steel, and cast iron. It is particularly beneficial for high precision roughing and semi-finishing processes in die and mold making.
Recommended Cutting Conditions: Detailed cutting conditions are provided for various materials and hardness levels, including recommended speeds, feed rates, and insert grades. Adjustments may be necessary based on specific machine and workpiece conditions.
Set-up Procedures: Instructions for setting up and removing main and sub inserts are provided, emphasizing the importance of correct torque application to avoid damage.
Maintenance: Damaged parts should be replaced promptly to ensure proper functioning. Regrinding and recoating services are available, but can only be performed once.
Specifications and Cutting Conditions: The document provides detailed specifications for cutting tools, focusing on overhang conditions and material types. It specifies that when using a steel shank instead of a carbide shank, cutting conditions should be reduced by approximately 20%. For overhangs of 4Dc or more, adjustments should be made according to a referenced table.
Performance Data: Field data compares cutting performance, tool life, and wear when profiling. Charts illustrate cutting speed (Vc) against cutting time (T) and surface roughness (Ra) against feed speed (Vf). The document highlights that the ABP4F tool offers double the cutting performance and tool life compared to conventional 2-flute tools.
Cutting Conditions: Specific conditions are outlined for different materials like FCD600 and SKD11, with parameters such as mill diameter, cutting speed, and feed rate. Recommendations are provided for achieving desired surface roughness, particularly Ra ≤ 2µm.
Safety and Handling Instructions: The document emphasizes safety precautions during tool handling, mounting, and use. It advises on the proper setup to prevent chattering and the importance of using safety equipment to protect against flying debris. Specific warnings are given against using non-water-soluble cutting oils due to fire risks.
Regrinding and Maintenance: Guidelines for regrinding tools are provided, stressing the importance of timely regrinding to prevent tool breakage. Safety measures during regrinding, such as using safety covers and wearing protective gear, are highlighted. The document also notes the presence of cobalt in the tools, advising compliance with local regulations during processing.
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Catalog excerpts

ABP4F-1

Ball Precision Multi Flutes ABP4F type Ball Precision Multi Flutes ABP4F type

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ABP4F-2

Semi Finishing Carbon steel Alloy steel Stainless steel Tool steel Hardened steel Hardened steel 30̃45HRC 45̃55HRC Pre-hardened steel ・New product: 4-flute ball end mill (φ20 to φ30) compatible with machines ranging from general-purpose manufacturing machines to the latest high-speed machines Example of large press die for automotive parts Processing advantage of 4-flutes end mill Finishing Figure Gantry type n max:24,000min -1 v f max:40 ~ 80m/min Conventional conditions Compared with conventional 2-flutes ball end mill, improves cutting performance. Conventional 2 flutes ball end mill Feed...

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ABP4F-3

Numeric figure in a circle O. [Note] ©Parts are included with the cutter body. ©When parts become damaged, replace them with new ones. Using damaged parts may result in improper mounting of ins

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ABP4F-4

★ :Stocked Items of New products. • Stocked Items. Insert regrinding/recoating orders accepted. Please contact our sales department. ^Regrinding and recoating can be performed only once. To meet the specification for radius tolerance ±0.01mm, attach inserts according to the procedure below. Inserts must be set up in the order of © main insert then © sub insert. Clean the insert seat by air-blow etc.Apply the Screw anti-seizure agent to the whole clamp screw.Excessive tightening torque or the screw to which chip adhered cause screw damage or the problem from which a screw does not separate.Please...

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ABP4F-5

^ Red indicates primary recommended insert grades. [Note] © These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. © The above table is for an overhang of <4Dc using a carbide shank as the standard. When using a steel shank, reduce the cutting conditions by approximately 20%. © When overhang is 4Dc or more, values in the above table should be adjusted by referring to the table at left.

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ABP4F-6

Compared with cutting surface after semi-finishing (FCD600) Tool:For roughing φ30 2 flutes Ball ap × p f = 0.4×3.0mm Small pitch and high feed cutting Rough pitch Tool: For finishing φ30 2 flutes Ball ap × p f = 0.1×0.3mm n =12,000min-1 v f =8,000mm/min Q=0.24cm3/min Tool: For finishing φ30 2 flutes Ball ap × p f = 0.1×0.3mm n =12,000min-1 v f =8,000mm/min Q=0.24cm3/min Chatter occurs It’ s influence to finishing surface roughness when before process is rough. 02 Performance comparison when cutting flat surfaces comparison 03 Tool lifevertical walls when cutting Reach tool life standard:VBmax=0.2mm...

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ABP4F-7

Field data 01 Cutting range 02 Vc-T chart High-hardened steel Plastic mold material Work:SKD11 (60HRC)   φ30  Mill dia.: 5° ae × pf = 0.1×0.3mm  Vertical wall contour fz=0.2mm/t line cutting Reach tool life standard:VBmax = 0.1mm Vertical wall contour line cutting Cutting time T (hour) Cutting speed Vc (m/min) Vertical wall contour reciprocal cutting Reach tool life standard:VBmax = 0.1mm Cutting speed Vc (m/min) Cutting speed Vc (m/min) Reach tool life standard:VBmax = 0.1mm Cast Iron Cutting time T (hour) Conventional tool 2 flutes Cutting time T (hour) 03 Finished surface roughness Vertical...

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ABP4F-8

MOLDINOThe Edge To Innovation The diagrams and table data are examples of test results, and are not guaranteed values. "Epoch" , “ ” and “ moldiim o” are registered trademarks of Mitsubishi Hitachi Tool Engineering, Ltd. in Japan. 1. Attentions regarding handling (1) When removing the tool from the case (package) , be careful not to drop it on your foot or drop it onto the tips of your bare fingers. (2) When actually setting the inserts, be careful not to touch the cutting flute directly with your bare hands. 2. Attentions regarding mounting (1) When preparing for use, be sure that the inserts...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.