Molding Innovation
12Pages

Leadership In True 3D CAE Technology

Moldex3D helps you simulate and visualize versatile injection molding processes to validate and optimize your plastic designs, increase manufacturability, shorten time to market, and maximize Return on Investment (ROI). Optimize Part/Mold Design Process TOOL MAKING Cost Saving for Your Business Moldex3D CAE Software provides the true 3D simulation and visualization technology you need if you are fed up with countless trial-and-errors and want to save time, energy, and money more efficiently during the mold-making process. ■ Reduce the number of tool trials and shorten time to market. ■...

Meshing Automatic 3D Meshing Engine (eDesign) ■ Support auto mesh generation for saving time and variant level of mesh generation with intelligent wizards. High Resolution 3D Mesh Technology (BLM) ■ Support auto mesh generation, especially for complicated 3D geometry, with less complex and faster workflow. ■ curve and geometry runner/gate. ■ ■ Hybrid Mesh Technology ■ Create mesh manually for the most customized purpose. ■ . count. ■ Control uniform or biasing mesh pattern and element layer count in thickness direction by users. ■ Integrated Geometry Healing Tool Moldex3D CADdoctor ■ Enable...

Validate and Optimize with Plastics Injection Molding Simulation Standard Injection Molding Solutions Predict upfront more than 85% of common manufacturing problems, such as short shot, flow imbalance, air trap, orsinkmark. It greatly improves part quality, structure, and appearance. Flow Cool Improve cooling efficiency. Reduce cycle time. Predict hot spots. Support cooling channel network analysis. Design and verify an effective conformal cooling. ■ Visualize melt front. ■ Predict locations of weld line or air trap. ■ Optimize gate size and locations. ■ , such as injection time, melt...

High-Performance Parallel Processing (PP) ■ Speed up analysis by utilizing the strength of multi-core, multi-CPU, and multi-PC cluster. DOE & Optimization Expert ■ Create analysis variation and provide graphical summaries automatically. ■ as injection velocity, packing time, cooling time, or mold temperature. Stress ■ Predict stress and displacement distributions of parts and part inserts. ■ Evaluate displacements of plastics under certain external loadings. ■ calculation. ■ Predict annealing with Viscoelasticity. Injection Molded Plastic Optics Optics ■ Predict flow-or thermally-induced...

Meet Growing Demands of Lightweight Composite Products =sr Fiber ■ Visualize fiber orientation, length, and concentration for short and long fiber-reinforced plastics. ■ Calculate thermo-mechanical properties and optimize process conditions to enhance the strength of plastics. ■ ■ regions. ■ FEA/Micromechanics Interface ■ Export fiber orientation, material anisotropy, residual stresses, and molding pressure to structural software. ■ Validate the structural performance of products and mold sustainability. Moldex3D Digimat-RP ■ Bridge manufacturing process and FEA analysis. ■ nonlinear...

Compression Molding (CM) ■ Visualize pressure distribution, volume shrinkage, residual stress distribution, fiber orientation, etc. ■ Predict potential molding defects, such as flashing. Injection Compression Molding (ICM) ■ Visualize property changes in the compression molding process overtime. ■ designs. Foam Injection Molding ■ Visualize the filling behavior of the polymer-gas solution into the cavity. ■ , the bubble nucleation and growth. ■ weight reduction, tonnage reduction, shrinkage reduction, etc. ■ gas concentration option for thermoplastic analysis. Resin Transfer Molding (RTM) ■...

Handle Injection Temperature: Heat and Cool Management Transient Cool ■ Support various dynamic variotherm technologies, including Heat & Cool™, Induction Heating Molding (IHM), Electricity Heating Mold (E-Mold), etc. ■ Utilize rapid temperature-changing molding process to increase melt fluidity in the filling stage and further improve part quality within a reasonable cycle time. Advanced Hot Runner ■ Visualize temperature distributions overtime in hot runners and moldbase. ■ Predict problems, such as non-uniform melt temperature, unbalanced filling, etc. ■ hot runner layout design. 3D...

Gas/Water-Assisted Injection Molding (GAIM/WAIM) ■ Specify the gas/fluid injected from single or multiple gas entrances or from the melt entrance. ■ Optimize gas/fluid channel designs and locations of gas/fluid entrances. ■ . corner effect and blow through. Powder Injection Molding (PIM) ■ Visualize flow behaviors of the feedstock. ■ Predict black line due to phase separation of powder and binder (non-uniform powder ncentration). Co-Injection Molding ■ Visualize the flow behaviors of skin and core materials. ■ Optimize geometry thickness and process conditions based on core breakthrough...

• Essential features contained IO Optional features Product Package & Mesh Technology eDesign Basic eDesign Professional Advanced Boundary Layer Mesh (BLM), Tetra 0 • Solid (Hexa, Prism, Pyramid, Hybrid) 0 # Essential features contained IO Optional features Standard Injection Molding eDesign Basic eDesign Professional Advanced Solver Capabilities Simultaneous Filling Analysis (max.) 1113 Thermoplastic Injection Molding • • • • Reaction Injection Molding (RIM) • • • • Simulation Capabilities Filling • • • • Surface Defect Prediction...

• Essential features contained IO Optional features Solution Add-on eDesign Basic eDesign SYNC O O Moldex3D Cooling Channel Designer (CCD) O Fiber Reinforced Plastics Fiber O O Stress O Micromechanics Interface O Expert O Thermal Management Advanced Hot Runner O In-Mold Decoration(IMD) Optical Optics Viscoelasticity (VE) O Special Molding Processes Powder Injection Molding (PIM) O O Foam Injection Molding O Gas-Assisted Injection Molding (GAIM) Water-Assisted Injection Molding (WAIM) Co-Injection Bi-Injection PU Chemical Foaming Compression Molding...