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Complete Valve-Bag Filling Systems

Complete Valve-Bag Filling Systems
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Complete Valve-Bag Filling Systems

Product catalog summary
Overview of Valve-Bag Filling Systems
This document provides a detailed overview of Möllers' advanced valve-bag filling systems, including Rotary Impeller Packers, Pneumatic Roto-Packers, and In-line Packing Machines. These systems are designed for efficient and low-contamination packaging of particulate products such as cement, lime, and gypsum.
Design Features and Advantages
Möllers packers feature a modular design for easy servicing and adaptability to different filling weights and bag dimensions. The horizontal filling impeller is energy-efficient and reduces wear, making it suitable for abrasive products. The compact design saves space, and electronic weighing systems ensure high filling weight accuracy.
Filling Modules and Output
The filling module is the core component, combining the filling impeller, spout, bag holder, and weighing electronics. Möllers packers can achieve filling rates of 1,000 to 5,500 bags per hour, depending on the number of spouts and product characteristics. The system allows for future expansion to increase production output.
Control and Optimization
The Möllers Rotronic® packer control unit provides closed-loop filling, ensuring consistent filling weight metering. The system allows for individual and joint setting adjustments, storing parameters for up to 99 product types. The checkweigher eliminates off-weight bags and performs mean value adjustments to account for separation loss.
Pneumatic Filling Systems
Möllers pneumatic packers are suitable for bulk materials with poor flow properties. The system ensures low-dust filling and easy maintenance. It can be operated fully automatically with bag placers, making it ideal for materials prone to bridging.
Ultrasonic Bag Sealing
The ultrasonic sealing system ensures hermetic sealing of bag valves, reducing contamination. It is compatible with paper bags with film liners or sealable coatings, enhancing the cleanliness of the packaging process.
Automatic Bag Applicators
Möllers bag applicators are designed for high-speed, precise application, supporting up to 4,500 bags per hour. They can be fed from various bag magazines, including cassette and reel types, facilitating rapid changes between bag types.
Complete Packaging Systems
Möllers offers comprehensive packaging solutions, including bag loading machines, palletizing equipment, and stretch/shrink wrapping systems. These systems are designed for efficient freight movement and are adaptable to specific production environments.
Producat® Process Control System
The Producat® system provides central control and monitoring for automated packaging plants. It offers intuitive operation, diagnostic routines, and remote service options, ensuring smooth plant operation with minimal manpower.
Overview: The document provides an overview of Producat®, a system designed for integration with higher-level systems and plant extensions. It highlights its internet capability for order processing and system diagnosis within a company's intranet.
Main Modules:
  • Order Processing: This standard module is used for inputting and handling production orders.
  • Plant Diagnosis: This module monitors the plant's state and assists in locating and rectifying faults.
  • Program Maintenance: Used by IT staff for system adjustments and online software updates via Möllers remote service.
Product Offerings: The document lists various products and systems offered by Maschinenfabrik Möllers GmbH, including filling plants for bulk, liquid, and pasty products, palletizing plants, robots for palletizing and depalletizing, stretch film packaging plants, and more.
Company Information: Contact details for Möllers Group's manufacturing plants and subsidiaries in various countries, including Germany, USA, Russia, Singapore, France, UK, Czech Republic, and Brazil, are provided.
Key Systems: The document mentions fully automatic truck loading systems, conveyor and loading systems, control and visualization systems, shrink film packaging plants, and bag loading machines.
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Catalog excerpts

Complete Valve-Bag Filling Systems-1

Rotary Impeller Packer Pneumatic Roto-Packer In-line Packing Machine Valve Bag Applicator

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Complete Valve-Bag Filling Systems-2

Automatic bag filling systems As one of the world’s leading suppliers of bag filling and packaging plant, Möllers produces valve bag filling machines with the most advanced engineering using almost all filling systems, configured as rotating packers, in-line packers and single packers, depending on the type of system. The Möllers range of bag filling machines is available with a wide variety of performance ratings, providing an efficient packaging solution for all materials. Electronic weighing systems are an integral component of Möllers packers, providing a high level of filling weight accuracy...

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Complete Valve-Bag Filling Systems-3

Modular Impeller Roto-Packer Filling modules form the basic components The basic module of the Möllers impeller packer is the filling module. It combines the filling impeller with the filling spout, the bag holder and the weighing electronics as a complete bag-filling unit. The filling modules are mounted on a packer silo from which the material flows. The filling rate of a module is about 350 bags per hour for medium fineness cement. With a suitable number of filling modules on a packer silo, filling rates of 1,000 to 5,500 bags per hour are achieved. To make economic use of the high work rate...

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Complete Valve-Bag Filling Systems-4

Möllers Rotronic® packer control Closed loop filling A high filling rate combined with consistent filling weight metering – this is principally the function of the electronic weighing system independently fitted to each filling module of a Möllers impeller packer. The electronic filling system controls the entire filling sequence, performing several functions directly affecting the precision of the filling process. The electronics constantly measures the flow characteristics of the product by the millisecond, matching the fine/coarse filling switch-over point to adjust the filling weight to the...

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Complete Valve-Bag Filling Systems-5

Efficient filling weight mean adjustment The sophisticated weighing electronics of the Möllers Rotronic® control unit fills the valve bags with a precision significantly above the calibration accuracy. However, separation loss is one of the unavoidable characteristics of the valve bag and its filling technology. It refers to the amount of product spilt from the valve when the bag is separated from the filling spout. It varies from bag to bag, it is compensated in the filling process by a set degree of product overfill. When variations outside the normal distribution The checkweigher eliminates...

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Complete Valve-Bag Filling Systems-6

Pneumatic rotary and in-line packers The Möllers rotary packer with air filling system can be used for many bulk materials with poor flow properties and mixtures of coarse and fine particles or of particularly heavy and light components. Each filling module consists of a pressurized filling chamber with a cone-type closure valve, a level indicator, a pivoted filler pan bottom and the Möllers Rotronic® weighing system. pneumatic filling system are that blends to be filled do not separate, the elimination of mechanical strain on the product, low-dust filling due to low feed pressure, and the ease...

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Complete Valve-Bag Filling Systems-7

Bag sealing before bag discharging The increasing demand for bag packs that can be handled without dirt requires hermetic sealing of the bag valves. The bag sealing system developed for this by Möllers seals the valves by ultrasound , to ensure clean handling along the supply chain. Each filling module is fitted with its own sealing unit. The sealing process comes immediately after the filling process and before the bag is discharged. The cleanly filled valve bag is removed from the filling spout, the valve is gripped by the sealing device and ultrasonically sealed. The bag is then transferred...

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Complete Valve-Bag Filling Systems-8

Impeller in-line packers Valve bag filling machines in in-line formation are made up with one to four filling spouts from the same filling modules as impeller Roto-Packers. The machines can be operated with manual bag feed and fully automatically with specially developed bag applicators. Their compact format provides great planning flexibility, with modest requirements in terms of building structure. Four-spout in-line packer in accordance with the Möllers module system Dedusting system Aeration cushion Impeller filling module Bag holder with vertical discharge 5 Weighing electronics Output of...

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Complete Valve-Bag Filling Systems-9

Automatic valve bag applicators Cassette magazines allow rapid changes between different types of bag The mode of operation of the Möllers valve bag applicators for rotating filling machines has been matched to the high bag filling rate of the Roto-Packer. Designed for a throughput of up to 4,500 bags per hour, it combines a high work rate with great precision – which is essential for intact application of the bags to the filling spouts passing in rapid succession in front of the bag applicator. The bag applicator can be fed with empty bags from various types of bag magazine. Cassette magazines...

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Complete Valve-Bag Filling Systems-10

Exemplary packaging plants from a single source A Complete packaging systems Filled materials still have to be packed. An industrial packing process requires additional downstream operations to load and handle products efficiently and bring them to market quickly. Palletizing, pallet stretch and shrink wrapping and palletless stretch / shrink packaging using the extremely cost-effective Möllers reverse hood system are essential elements for efficient freight movement worldwide. Packaging plant for this comprehensive process capable of satisfying industrial demands in terms of integrability, functionality...

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Complete Valve-Bag Filling Systems-11

Producat® records the machine data at control level and prepares it for the data management level For highly automated palletizing and packaging plant to function smoothly, it must have an impeccable central control and monitoring system to reliably support the supervision functions with minimal manpower. The Producat® computer-based control and visual display program developed for this purpose by Mollers provides all the dialogue tools essential for operation, housed in a central terminal: 3. Diagnostic routines immediately and directly available if there is a fault, with optional link to the...

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