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ELCOMAT 5000

ELCOMAT 5000
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ELCOMAT 5000

Product catalog summary
Introduction
Möller-Wedel Optical GmbH is a German company specializing in high-precision optical measurement systems, known for quality and durability. It serves industries like mechanical engineering, automotive, optical, semiconductor, and calibration laboratories, and operates an accredited calibration laboratory under DIN EN ISO 9001:2015.
ELCOMAT® Product Line
The ELCOMAT® series includes autocollimators for precise angular measurements. Key models are:
  • ELCOMAT® direct N: Autocollimation sensor with Windows-compatible software.
  • ELCOMAT® vario N: Direct signal digitization with various focal lengths.
  • ELCOMAT® 5000: Larger measuring range and higher frequency than ELCOMAT® 3000.
  • ELCOMAT® HR: High accuracy for national calibration institutes.
Applications
ELCOMAT® 5000 is used in industries for measuring straightness, position uncertainty, flatness, parallelism, squareness, reflector adjustment, angular position monitoring, and calibration.
Technical Specifications
Autocollimators' measuring range decreases with distance. ELCOMAT® 5000 maintains a constant range up to a certain distance using CCD sensors for angular deviations.
Components and Features
ELCOMAT® 5000 includes:
  • Autocollimation Sensor: High signal-to-noise ratio and increased measurement frequency.
  • Display Unit: Independent of PC, offers graphical, numerical, and tabular displays with features like time analysis and straightness measurement.
Display Unit Functions
Features include selectable display modes, digital zoom, averaging, remote control settings, and user interface customization.
Measurement Principles
For straightness measurement, the autocollimator aligns with a guideway, detecting deviations as the mirror shifts.
Optional Accessories
Accessories include adjustable holders, tripods, magnetic bases, and mirrors to enhance measurement capabilities.
Conclusion
The ELCOMAT® 5000 is a versatile tool for optical metrology, suitable for industrial and research applications, supported by comprehensive features and accessories.
Key Components and Accessories
  • Autocollimator Test-Wedge: For quick testing of autocollimators.
  • Polygon Mirror: Angular measuring standard for rotary tables.
  • Mirror D100, Adjustable: Auxiliary mirror with adjustment range.
  • Laser Attachment: Quick alignment to target reflector.
  • Pentaprism and Accessories: For measuring squareness and parallelism.
Software
  • ELCOWIN: Evaluates straightness, squareness, parallelism, and flatness.
  • RTM: Determines positioning accuracy of rotary tables.
  • INCOLINK: Interfaces for data transfer to a computer.
Technical Specifications of ELCOMAT® 5000
  • Accuracy: ±0.1 arcsec over 20 arcsec range, ±0.25 arcsec total range.
  • Reproducibility: 0.05 arcsec.
  • Resolution: 0.001 to 10 arcsec.
  • Measuring Axes: Two axes, 25 Hz / 250 Hz frequency.
  • Measuring Range: Up to 25 m.
  • Reflector Diameter: Minimum ø 5 mm mirrored.
  • Focal Length: 300 mm.
  • Computer Interface: RS-232 / USB.
  • Power Supply: 90…250 V / 50…60 Hz.
  • Weight: 4.0 kg sensor, 0.7 kg display unit.
Contact Information
Möller-Wedel Optical GmbH, Wedel, Germany, provides contact details for inquiries.
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Catalog excerpts

ELCOMAT 5000-1

Electronic Autocollimator

 Open the catalog to page 1
ELCOMAT 5000-2

Möller-Wedel Optical GmbH Your Specialist for High-Precision Optical Measurement Systems Optical Metrology "Made in Germany" for more than 40 countries worldwide Möller-Wedel Optical GmbH, based in Wedel near Hamburg, Germany, is a globally active company that develops, manufactures and sells high-precision optical measuring systems for mechanical engineering, the automotive industry, the optical industry, the semiconductor industry, for film camera service and for calibration and research laboratories. For more than 50 years, the company's optical measuring instruments have enjoyed an excellent...

 Open the catalog to page 2
ELCOMAT 5000-3

Möller-Wedel Optical GmbH ® Our ELCOMAT Product Line Autocollimators are optical measuring instruments that measure the smallest changes in the angular position of optical reflectors. They are mainly used for the following measuring tasks: measurement of smallest angles, ultra-precise angle adjustment and angle calibration, quality assurance of machine tools and their components, assembly automation, angular position monitoring. Compared to its predecessor, the ELCOMAT ® 3000, the ELCOMAT® 5000 not only has a larger measuring range and a better signal-to-noise ratio due to the direct signal processing...

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ELCOMAT 5000-4

ELCOMAT 5000 Electronic Autocollimator ® Autocollimators are optical measuring instruments that can measure the smallest deviations in the angular position change of optical reflectors. With electronic autocollimators, the autocollimation image is detected using CCD lines or a camera. Electronic autocollimators are primarily used for the following measuring tasks: n Measurement of smallest angular deviations Signal position of Signal position of n Ultra-precise angle adjustment and calibration the slit image on the the slit image on CCD sensor after the CCD sensor n Quality control of machine...

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ELCOMAT 5000-5

Autocollimation Sensor In the autocollimation sensor, the reticle pattern reflected by an optical mirror is imaged on corresponding CCD sensors, digitized and their position change is evaluated. The direct digital signal processing in the sensor head guarantees an excellent signalto-noise ratio. Compared to the ELCOMAT® 3000, the opticalelectronic design allows for a 10-fold higher measurement frequency and significantly increases the dynamic range (measurement range/measurement uncertainty). Additional internal alignment sensors in the autocollimation sensor provide easy, fast and precise adjustment...

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ELCOMAT 5000-6

ELCOMAT 5000 Functions of the Display Unit ® Selectable Display Modes/Functions Graphical Display Numerical Display (large digits) Numerical Display (table) In addition to the well-known graphical, numerical and tabular display, the display unit has additional functions such as time analysis of the measured values or a practical "on-the-fly" straightness measurement. Trend of measuring values Straightness Measurement Angle Display in Different Angular Units of Measurement The display unit offers 5 selectable angular units. Milliradiant Resolution of the Measured Data Display in 12 Steps 12 resolution...

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ELCOMAT 5000-7

Digital Zoom Display Area 5000” x 3000” Interval 200” Display Area 25” x 15” Interval 1” Display Area arcsec“ Interval arcsec“ Logarithmic Scale The display unit allows comfortable adjustment of the autocollimator or reflector by using 8 digital zoom levels or an additional display mode in logarithmic scale. Tolerances Input of tolerance limits and display of a rectangular tolerance field Input of tolerance limits and display of a circular tolerance field The graphical display of a rectangular or circular tolerance field allows a quick tolerance check. The size of the tolerance field is editable....

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ELCOMAT 5000-8

ELCOMAT 5000 Functions of the Display Unit ® Remote Control This function defines the commands for the IR remote control. The following settings are possible: n n n Save Reset Delete Adjustment With this function, the measuring sensor can be aligned to the earth axis (pitch, yaw, roll) without any further aids. In addition, the measured environmental data temperature, humidity and air pressure are displayed on the monitor. Language Selection The display unit supports the following languages: n. n German English Color Selection In addition to the well-known view (day mode), the view setting can...

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ELCOMAT 5000-9

ELCOMAT 5000 Principle of Straightness/Flatness Measurement ® Principle: To measure straightness, the autocollimator is placed on a reference position to the guideway and the corresponding mirror with base and stop bar are placed on the guideway. When the mirror is shifted, any deviation of the straightness (horizontal/vertical) of the guideway surface leads to a shift of the autocollimation image. To measure the lateral and height deviation of the guide, the mirror with base and stop bar is moved step by step by a corresponding base length (standard 50 or 100 mm) in the direction of measurement...

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ELCOMAT 5000-10

ELCOMAT 5000 Typical applications ® Typical applications for the ELCOMAT® product line are: n Straightness, Parallelism, Tilt Angle measurement Flatness measurement Rotatory position uncertainty measurement Squareness measurement Wobble measurement, adjustment of reflectors Calibration of angle measuring instruments Calibration of reference standards Straightness, Parallelism, Angle Tilting Measurement of straightness, parallelism of guideways up to a length of 25 m and measurement of angular tilting of a slide or deformation of machine parts. Recommended Accessories: Art.No.:223 056, 223 082*,...

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ELCOMAT 5000-11

Squareness Measurement of the squareness from spindle axis to steady rest axis, from spindle stroke to machine bed and between guideways or of 90° stoneangle standards. Recommended Accessories: Art.Nr.: 223 056, 223 082*, 223 271, 219 757, 221 015, 221 028, 219 736* Position Uncertainty Determination of the position uncertainty of index tables and rotary tables as well as the absolute measurement of polygon mirrors. Wobble, Alignment, Angle measurement Measurement of the wobble of bearings and rotary tables in reflection as well as wedge angle measurement in transmission against a mirror and...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.