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Modular Conveyor System-5.0

Modular Conveyor System-5.0
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Modular Conveyor System-5.0

Product catalog summary
Overview: The document provides comprehensive information on the Modular Conveyor System by Modular Assembly Technology, emphasizing its modular design, ease of assembly, and maintenance. It is applicable in industries such as factory automation, electronics, and automobile parts.
Key Features:
  • Includes a comprehensive product information and CAD library for easy configuration and planning.
  • Offers pre-assembled modules and components for prompt shipping and reliable delivery.
  • Features reusable components available worldwide, reducing planning times and construction efforts.
Product Index: Lists various conveyor types and components, including top chain conveyors, flexible chain conveyors, roller conveyors, belt conveyors, and pallet transfer systems.
Pallet Transfer System (PTS):
  • Comprises PTS1, PTS2, PTS4, and PTS5, differing in size and permissible load.
  • Standardized components allow customization to specific production conditions.
  • Permissible load capacities range from 15kg to 600kg, depending on the model.
Conveyor Specifications:
  • PTS1 and PTS2 conveyors have specific load capacities and are designed for different operational needs.
  • Conveyors can be configured with end or center drives, with guidelines for reversible operations.
  • Conveying mediums include antistatic toothed belts and accumulation chains.
Curve Conveyors:
  • 90º and 180º round belt curves are available in self-powered and slave-driven options.
  • Standard pallet sizes are specified for curve operations, with guidelines on length-width ratios.
Ordering and Customization: Provides ordering references and examples for configuring conveyors and pallets, including options for special requirements and non-standard products.
Specifications:
  • Conveyor Systems: Details different types of conveyor systems (PTS1, PTS2, PTS4) with specifications for pallet width, length, and transport height. It also details drive types and direction of rotation.
  • Lift and Transverse Units: Designed to move workpiece pallets between conveyor sections, focusing on modular design for easy assembly and maintenance.
  • Rotate Units: Use pneumatic cylinders to rotate pallets 90 degrees without changing direction.
  • Pneumatic Stops: Used to halt and separate pallets on conveyors, operating at a pressure range of 0.4~0.8Mpa.
Procedures and Recommendations:
  • For non-standard products or sizes, customers should contact the company directly.
  • Ensure compatibility with existing systems, particularly regarding pallet sizes and conveyor speeds.
Applications: Suitable for various industries, including factory automation, automobile parts, home appliances, and electronics. Emphasizes modular design for easy integration and customization.
Key Data from Tables and Diagrams:
  • Conveyor speed and load capacity are critical parameters, with specific recommendations for different units.
  • Diagrams illustrate the relationship between queue loads and conveyor speed, providing guidance on optimal operation conditions.
Specifications:
  • Main Conveyor: Pallet width of 600mm, length of 800mm, transport height of 600mm, and conveyor speed of 10m/min.
  • Lift Unit: Designed for vertical transfer of pallets between conveyor sections, with a pneumatic lift option.
  • Rotate Unit: Capable of rotating pallets 90º or 180º, available in pneumatic or electrical configurations.
Procedures and Recommendations:
  • Modular design allows for flexible assembly and integration with other units.
  • Conveyor speed recommendations vary between 3-15m/min for optimal performance.
Industries Served: Applicable in various industries, including automotive engine assembly, transmission lines, and circuit breaker production.
Ordering References: Detailed ordering codes are provided for each system type, specifying parameters such as load capacity, conveyor speed, and pallet dimensions.
Key Features:
  • High-strength carton steel frame structure for durability.
  • Modular assembly technology for easy customization and scalability.
Conclusion: The document serves as a comprehensive guide for selecting and configuring modular conveyor systems, emphasizing flexibility, load capacity, and industry-specific applications.
Specifications:
  • Load Capacity: Maximum load capacity varies by model, with some conveyors supporting up to 120kg.
  • Speed: Conveyor speed affects load capacity, with a reduction in capacity when speed exceeds 20m/min.
  • Dimensions: Conveyors are available in various lengths, widths, and heights, customizable per customer requirements.
  • Motor Types: Options include imported and locally made motors, with voltage options of 220V and 380V.
Procedures and Recommendations:
  • For adjustable speed motors, refer to page 76 for detailed instructions.
  • Ensure the use of appropriate motor cooling methods to maintain performance.
Ordering References:
  • Each conveyor model has a specific ordering code that includes details like length, width, height, motor type, and additional features.
Additional Systems:
  • Includes information on toothed belt conveyors, incline belt conveyors, and chain conveyors for heavy loads.
Contact Information: For further details or custom configurations, contact [email protected].
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Catalog excerpts

Modular Conveyor System-5.0-1

Modular Assembly Technology 05/2015 Modular Conveyor System Modular Conveyor System

 Open the catalog to page 1
Modular Conveyor System-5.0-2

What's inside... Assembly Technology Higher quality at unbeatable price; Shipped directly pre-assembled to customers; Converting any original design to MAT design, free of charge. Try once, and you will never change!!!

 Open the catalog to page 2
Modular Conveyor System-5.0-3

Planning Software Complete product info CAD library Quick & Easy configurator Calculation of profile deflection Drawing conversion for profiles Layout Designer for fast, easy planning On-time, rapid delivery Availability of all components Pre-assembled modules, complete frames Prompt shipping and exemplary delivery reliability

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Modular Conveyor System-5.0-4

Modular Assembly System- safe, reliable, and individual to effectively outworking hours and costs. ■ Short planning times ■ Highly flexible conversion and extension options

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Modular Conveyor System-5.0-5

Machine Guard System Tubular Framing System Stair and Platform System

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Modular Conveyor System-5.0-6

Assembly Technology Products Index fanM^l Pallet Transfer System 90° Round Belt Curve 180° Round Belt Curve 30KG Lift and Transverse Unit Pneumatic Stop Pneumatic Damping Stop Return Stop 200KG Lift and Transverse Unit PTS5 Pallet Conveyor PTS5 RMmmil 600KG Lift and Transverse Unit 600KG WrWfe Basic Conveyor System_ Free Roller Conveyor ^u^tl^Miti^Jl Powered Roller Conveyor i)]tl^Miti^Jl Top Chain Conveyor WWM^vk^i Flexible Chain Conveyor ^Sttfill&fiuSsl/l Straight Chain Belt Conveyor Knife-edge Chain Belt Conveyor J] □ ]w] Belt Conveyor Support Stand Toothed Belt Conveyor Incline Belt Conveyor...

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Modular Conveyor System-5.0-7

Modular Assembly Technology Pallet Transfer System PTS1&PTS2 Pallet Conveyor PTS1&PTS2 PTS4 Pallet Conveyor PTS4 PTS5 Pallet Conveyor PTS5 Pallet Transfer System Pallet Transfer System (PTS) are composed of PTS1/PTS2/PTS4 and PTS5 differ in size and permissible load. The pallet transfer system consist of standardized components which could freely combined with other units to suit for specific production conditions. (PTS) PTS1/PTS2/PTS4/PTS5 Modular Assembly System Modular Conveyor System Stair and Platform System Tubular Framing System Machine Guard System www.moduasm.com All Rights Reserved

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Modular Conveyor System-5.0-8

Modular Assembly Technology Pallet Transfer System PTS Pallet Transfer System Overview PTS Permissible loading weight for workpiece pallet Modular Assembly System Modular Conveyor System Stair and Platform System Tubular Framing System Machine Guard System www.moduasm.com All Rights Reserved

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Modular Conveyor System-5.0-9

Modular Assembly Technology Pallet Transfer System Layout Planning Vertical Circuit Modular Assembly System Modular Conveyor System Stair and Platform System Tubular Framing System Machine Guard System www.moduasm.com All Rights Reserved

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Modular Conveyor System-5.0-10

\5 zJ Assembly Technology Pallet Transfer System KMti&Jfrtli 04 D 90° Round Belt Curve E 30KG Lift and Transverse Unit Permissible load capacity of PTS1 pallet conveyor is withinl 5kg. Permissible load capacity of PTS2 pallet conveyor is within 60kg. In conjunction with other modules to suit for particular assembly task. PTSI nmmmmm^^nMmm&mm^m^x^mm^o Modular Assembly System Stair and Platform System Tubular Framing System Machine Guard System

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Modular Conveyor System-5.0-11

Modular Pallet Transfer System Assembly Technology Please contact us for non-standard products ĭ(exciter plate- In conjunction with PTS1 or PTS2 pallet conveyors. PTS1 PTS2 BWT (mm) 1. Aluminum frame design enables frame section for high strength and low weight. 2. With positioning bushings for a positioning accuracy of ±0.1mm. ±0.1mm 3. The exciter plate combined with proximity switches to detect the pallet position. 480 Frame Weight-A (kg) Max. Uniform Load (kg) -A (kg) (kg) Please contact us for non-standard size of pallet. Special Requirement Pallet Type (A=black anodized aluminum supporting...

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Modular Conveyor System-5.0-12

Modular Pallet Transfer System Assembly Technology PTS1 Pallet Conveyor (End Drive/Center Drive) PTS1 ( / ) Please contact us for non-standard products Center Drive 0D[LPXP ORDG FDSDFLW\ SHU SDOOHWNJ NJ Workpiece pallets should be conveyed toward a drive unit. Reversible operation will lower a third of conveying capacity. 1/3 When selecting center drive conveyor, the drive unit should be close to the conveyor end and within a third of conveyor length. 1/3 Modular Assembly System Modular Conveyor System Stair and Platform System Tubular Framing System Machine Guard System www.moduasm.com All Rights...

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Modular Conveyor System-5.0-13

\5 ZJ Assembly Technology Pallet Transfer System fEJftUNS!07 Specifications #MfcIE. The direction of motor terminal box as figure indicated, and please contact us if special request needed. '— Special Requirement -Drive Position (E=End Drive/C=Center Drive) WtitiLl — Motor Direction (as figure1-2) facta 110771*1-2) Transport Height (minimum height is not less than 240mm and 0 refers to no support stand) -Conveyor Length ^kW^k^L -Pallet Width KMMB. _ Conveyor Speed (2-20m/min, recommended speed 8-16m/min) Max. Load Capacity MWCikW, PTS1 pallet conveyor—max. load capacity 30kg—conveyor speed 16m/min—pallet...

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Modular Conveyor System-5.0-14

Modular Pallet Transfer System Assembly Technology Please contact us for non-standard products 0D[LPXP ORDG FDSDFLW\ SHU SDOOHWNJ NJ Workpiece pallets should be conveyed toward a drive unit, reversible operation is forbidden. Modular Assembly System Modular Conveyor System Stair and Platform System Tubular Framing System Machine Guard System www.moduasm.com All Rights Reserved

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Modular Conveyor System-5.0-15

\5 ZJ Assembly Technology Pallet Transfer System fEfitlfrSI09 Specifications SjUfcSE: Load Capacity 1. PTS2 pallet conveyor is a modular and multi-talented conveyor, which is used for medium load capacity and guarantees economic production. 2. Due to its modular components, it can be adapted to suit specific production conditions and in conjunction with specific units including rotate unit, curve and lift and transverse unit. 3. T slot aluminum profile frame for easy accessory attachment. Motor Layout Factory Automation, Home Appliances, Electronics, Automobile Parts ect. Ordering Reference iTJS^...

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Modular Conveyor System-5.0-16

Modular Pallet Transfer System Assembly Technology 90º Round Belt Curve 90º Please contact us for non-standard products 90º Round Belt Curve (self-powered) 90º ( ) Self-powered dirve unit for flexible control. Length-width ratio cannot exceed 1.5time of the pallet itself (LWT/BWT. 1.5 (LWT/BWT 240 0D[LPXP ORDG FDSDFLW\ SHU SDOOHWNJ NJ 90°curve conveying of the workpiece pallet one by one without accumulation operation. Standard size of pallet suitable for 90°curve. Modular Assembly System Modular Conveyor System Stair and Platform System Tubular Framing System Machine Guard System www.moduasm.com...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.