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Modular Assembly Technology
MCS-Modular Conveyor System 5.5R

MCS-Modular Conveyor System 5.5R

Product catalog summary

Company Information
Modular Assembly Technology (MAT) specializes in high-quality modular systems manufactured in China, offering cost-effective solutions with pre-assembled shipments. They provide free conversion of original designs to MAT designs and offer comprehensive product information, CAD libraries, and planning software for efficient system configuration and layout design.

Product Overview
The Modular Assembly System (MAS) includes industrial aluminum profiles and accessories for quick solutions to various tasks. The Machine Guard System (MGS) addresses advanced guarding needs with unique fastening elements. The Stair and Platform System (SPS) is designed for overpass bridges and is easy to assemble. The Tubular Framing System (TFS) is a flexible system for building flow racks and material shuttles. The Modular Conveyor System (MCS) comprises various conveyor types used across multiple industries.

Modular Conveyor System (MCS)
The MCS includes belt, roller, chain belt, chain, and pallet conveyors, suitable for industries like automotive, pharmaceuticals, electronics, and packaging. It offers quick construction, reusable components, and worldwide availability.

Pallet Transfer System (PTS)
The PTS consists of standardized components like PTS1, PTS1/H, PTS2, PTS4, and PTS5, differing in size and load capacity. It is designed for specific production conditions and includes features like positioning bushings and exciter plates for accurate positioning and detection.

Environmental and Operational Conditions
The system should not be located near chemical emissions or areas with debris and heavy machinery. It operates best within a temperature range of +5°C to +40°C, with relative humidity between 5% and 85%.

Pallet Specifications
Pallets are available in standard sizes ranging from 160x160mm to 640x640mm, with options for custom sizes. They are designed to handle specific load capacities and are suitable for static-sensitive environments. The material and construction ensure durability against common industrial conditions.

Key Features and Benefits
The system offers quick assembly, high reliability, and cost-effectiveness. It supports various configurations and is adaptable to different industrial needs, ensuring efficient material handling and production processes.

Specifications

Pneumatic Stops: Designed for stopping and releasing pallets with a maximum load of 180kg. Noise levels are maintained below 60dB, and the system is compatible with PTS1, PTS2, and PTS1/H conveyors.
Damping Stops: Available in different models with varying load capacities and damping features, used to control pallet accumulation and distribution.
Conveyor Systems: Dimensions and load capacities for different conveyor setups are outlined, emphasizing modularity and flexibility in assembly.

Procedures

Installation: Components such as pneumatic stops and dampers must be installed directly on the conveyor line with specific positioning and fastening sets for secure installation.
Operation: Systems are designed for automatic control of pallet movement, including stopping, transferring, and distributing pallets across the assembly line.

Standards and Recommendations

Ensure all components are installed as per specified guidelines to maintain operational efficiency and safety.
Regular maintenance checks are recommended to ensure noise levels and operational parameters remain within specified limits.

Key Data from Tables and Diagrams

Load Capacities: Various components have specific load capacities, e.g., pneumatic stops can handle up to 180kg.
Dimensions: Detailed dimensions for each component are provided to ensure compatibility and proper installation within the assembly system.

Conclusion
The document serves as a comprehensive guide for the installation and operation of modular pallet transfer systems, emphasizing the importance of adhering to specified standards and procedures to ensure optimal performance.

Specifications for Pneumatic Dampers

Models: BU.PN.01/A-120, BU.PN.01/B-120, BU.PN.02/A-120, BU.PN.02/B-120, BU.PN.02/A-220, BU.PN.02/B-220.
Material: Aluminum alloy case, nickel-plated carbon steel stopper.
Pressure Range: 0.4~0.8 Mpa clean compressed air.
Max Load: 120kg for A-120 models, 220kg for A-220 models.
Temperature: Suitable for a range of working temperatures.

Installation and Usage

Dampers are installed on lift and transverse units or directly on conveyor lines.
Adjusting screws are available to modify buffering force.
Supports for installation need to be ordered separately.
Specific fasteners are required for installation, detailed in the document.

Delivery and Conditions

Includes damper, stoppers, and necessary fittings.
Fastening sets are zinc or nickel plated for durability.

Diagrams and Tables

Stop capacity diagrams illustrate the relationship between stop capacity and rate speed.
Schematic diagrams provide visual guidance for installation and operation.

Recommendations

Ensure no inverse operation during installation.
Contact supplier for orders exceeding 50 units.

Conveyor Systems Overview
The document provides detailed specifications and configurations for various conveyor systems used in industrial applications, including roller conveyors, chain belt conveyors, and belt conveyors, highlighting their modular design and application in various industries.

Specifications

Roller Spacing: Options include 160mm, 200mm, and 250mm.
Conveyor Speed: Ranges from 3-15m/min, with a recommended speed of 6-12m/min.
Transport Height: Recommended height is 800mm, with an option for no support stand.
Max Load Capacity: Varies by conveyor type, with examples including 600kg for rotate units and 100kg for free roller conveyors.

Conveyor Types

Free Roller Conveyor: Used in material handling and various industries, available in stainless steel, zinc plated steel, and other materials.
Powered Roller Conveyor: Features include simple structure, low maintenance, and options for accumulation rollers.
Flexible Chain Conveyor: Offers flexible structure for horizontal, inclined, and curved transport, with aluminum or stainless steel options.
Straight Chain Belt Conveyor: Suitable for factory automation and medical equipment, with options for direct or indirect drive models.
Knife-edge Chain Belt Conveyor: Designed for stable transport of small products, with indirect chain drive and special hinge design.

Ordering References
Each conveyor type has a specific ordering reference format, detailing parameters such as conveyor length, width, height, speed, and special requirements.

Recommendations

Ensure workpiece pallets are conveyed toward a drive unit, as reversible operation is not recommended.
Consider the impact of conveyor speed on load capacity, especially for belt conveyors where speed exceeding 20m/min may reduce capacity.

Additional Information
For more details or specific configurations, contact information is provided for further assistance.

Conveyor Specifications
1. Conveyor Models: B1200, B2100, B2200, B3100, B3200, TBC, INC.
2. Conveyor Length: Typically 2000mm.
3. Belt Width: 200mm for B series, 400mm for INC.
4. Max Load Capacity: Varies by model, e.g., 10kg for B1200, 60kg for B3200.
5. Max Belt Speed: Generally 40m/min, but load capacity reduces above 20m/min.
6. Motor Type: International brand motors recommended, with voltage options of 220V/110V or 380V for three-phase.
7. Belt Type: Chinese or International brand.
8. Support Stands: S1 (fixed), S2 (adjustable), with height and angle adjustments.
9. Guardrails: P1 (fixed), P2 (adjustable).

Procedures
1. For adjustable speed motors, refer to page 148.
2. Ensure load capacity is not exceeded, especially at higher speeds.
3. Use appropriate support stands and guardrails as per model specifications.

Standards and Recommendations
1. Optimum motor speed should be more than 60% of the speed range.
2. For low-speed operations, consider changing the gear head or using a forced-cooling fan.
3. For variable speed motors, ensure torque remains within the specified range to avoid damage.

Key Data from Tables and Graphs
1. Motor power options range from 25W to 750W, with voltage options for single and three-phase.
2. Torque and speed graphs indicate the safe operating range for motors.
3. Conveyor speed and load capacity are interdependent, with specific recommendations for maintaining efficiency.

Critical Information
1. Load capacity decreases when conveyor speed exceeds 20m/min.
2. For specific transport directions (A, B preferred), contact the manufacturer for alternatives.
3. Ensure proper motor selection and configuration to maintain performance and avoid overheating.

Catalog excerpts

Modular Assembly Technology Modular Conveyor System Product Catalogue Modular Conveyor System

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Company Information Profession Devotion Keep Improving Made in China; Higher quality at unbeatable price; Shipped directly pre-assembled to customers; Converting any original design to MAT design, free of charge. Try once, and you will never change!!!

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Modular Assembly Technology Company Information Planning Software Complete product info CAD library Quick & Easy configurator Calculation of profile deflection Drawing conversion for profiles Layout Designer for fast, easy planning On-time, rapid delivery Availability of all components Pre-assembled modules, complete frames Prompt shipping and exemplary delivery reliability

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Modular Product Information Assembly Technology The Modular Conveyor System (MCS) includes belt conveyor, roller conveyor, chain belt conveyor, chain conveyor, pallet conveyor, rotary, lift unit and etc. They are widely used in car component production, pharmaceutical, electronics, tobacco, packing and other industries. Modular Assembly System (MAS) is composed of industrial aluminum profiles and accessories. You can quickly find a solution for all tasks with the complete specification and variety of accessories from MAT. Machine Guard System (MGS) is designed for customers with advanced guarding...

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Modular Product Information Assembly Technology Modular Conveyor System Modular Conveyor System Modular Assembly System Machine Guard System Stair and Platform System Tubular Framing System Assembly Technology Assembly Technology Modular Conveyor System Modular Assembly System Modular Assembly System--safe, quick, reliable Use our comprehensive range to effectively cut working hours and costs. Short planning times Faster construction +LJKO\ ÀH[LEOH FRQYHUVLRQ DQG H[WHQVLRQ RSWLRQV Reusable components Available worldwide Machine Guard System Stair and Platform System Tubular Framing System Assembly...

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Modular Application Samples Assembly Technology PTS2 Palllet Conveyor Line PTS2 PTS1 Palllet Conveyor Line PTS1 PTS2 Palllet Conveyor Line PTS2

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Modular Assembly Technology Application Samples PTS1 Palllet Conveyor Line PTS1 PTS2 Palllet Conveyor Line PTS2 PTS2 Palllet Conveyor Line PTS2

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Modular Application Samples Assembly Technology PTS1 Palllet Conveyor Line PTS1 PTS2 Palllet Conveyor Line PTS2 PTS2 Palllet Conveyor Line PTS2

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Modular Assembly Technology Application Samples PTS5 Palllet Conveyor Line PTS5 PTS2 Palllet Conveyor Line PTS2 PTS5 Palllet Conveyor Line PTS5

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Products Index Index Pallet Transfer System _ WP2/S Pallet WP2/C Pallet PTS1 Pallet Conveyor PTS1/H Pallet Conveyor PTS2 Pallet Conveyor 90° Round Belt Curve 180° Round Belt Curve 90° Forced Round Belt Curve 30kg Lift and Transverse Unit 30kg Lift and Positioning Unit 30kg Rotate Unit 30kg Lift Unit Conveying Control Device 200kg Lift and Transverse Unit 200kg 600kg Lift and Transverse Unit 600kg Basic Conveyor System Page 121-148 Free Roller Conveyor Powered Roller Conveyor Flexible Chain Conveyor Straight Chain Belt Conveyor Knife-edge Chain Belt Conveyor Belt Conveyor Guardrail Support...

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Pallet Transfer System PTS1&PTS1/H Pallet Conveyor PTS1&PTS1/H PTS2 Pallet Conveyor pts2 PTS4 Pallet Conveyor pts4 PTS5 Pallet Conveyor pts5 Pallet Transfer System (PTS) are composed of PTS1 &PTS1/H &PTS2 &PTS4 and PTS5 differ in size and permissible load. The pallet transfer system consist of standardized components which could freely combined with other units to suit for specific production conditions. (PTS)^®^ft&ft*M&M^M^,^WTS1 &PTS1/H &PTS2 &PTS4 &PTS5^J,

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Modular Pallet Transfer System Assembly Technology Environment condition - Climate Working temperature Relative humidity he load capacity will be affected if the temperature is more than+ 40°C or less than +5°C +40°C +5°C 1~2%, according to customers’ requirements 1 2%( ) Storage temperature More than +40°C, please contact us 40°C Environment condition - Chemical environment Do not locate beside industrial system with chemicals emission Environment condition - Physical environment Do not locate near the area with much debris, sand-dust.Do not locate within the area which is impacted often, such...

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Modular Pallet Transfer System Assembly Technology PTS Pallet Transfer System Overview PTS Permissible loading weight for pallet

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Modular Pallet Transfer System Assembly Technology Layout Planning Vertical Circuit

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Modular Pallet Transfer System Assembly Technology F A Pallet B PTS1&PTS1/H Pallet Conveyor PTS1&PTS1/H C PTS2 Pallet Conveyor D 90º Round Belt Curve Permissible load capacity of PTS1 pallet conveyor is within15kg. E 30kg Lift and Transverse Unit Permissible load capacity of PTS1/H pallet conveyor is within 30kg. Permissible load capacity of PTS2 pallet conveyor is within 60kg. In conjunction with other modules to suit for particular assembly task. PTS1 PTS1/H PTS2

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Modular Pallet Transfer System Assembly Technology Pallet Pallet working principle The pallet is as the transferring tool to convey the workpiece to each work station.The pallet will be stopped by the Stop when it arrives at the work station. The conveying medium will continuously operate. Application:Plastic frame pallet(WP2/S) and aluminum profile frame pallet(WP2/C), with steel or aluminum support plate, are both applicable for small load and medium load. ： (WP2/S) (WP2/C) For WP2/S pallet, the modules can be assembled together to meet different requirements. Different frame modules and support...

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Pallet Transfer SystemPallet Selection range The pallet can be selected for standard pallet ranging from 160x160mm - 640x640mm(WP2/S) or non standard pallet with sizes ranging from 160x160mm - 640x640mm(WP2/C) according to request. If necessary, more than one workpiece can be put on one pallet. 160x160mm - 640x640mm(WP2/S) 160x160mm - 640x640mm(WP2/C)M&f£K^ffi*^

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Modular Pallet Transfer System Assembly Technology Pallet Conveyor medium Toothed belt Accumulation roller chain Unit loading capacity (f) of conveyor medium refers to the following estimation: f Unit loading capacity of belt and toothed belt: pallet with PE friction strip, allowable load on the surface up to 0.6kg/cm. PE 0.6 kg/cm Unit loading capacity of accumulation roller chain: pallet with PE friction strip, allowable load on the surface up to 1.5kg/cm; PE 1.5kg/cm WP2/S pallet WP2/S WP2/C pallet WP2/C Conveyor medium Belt Unit loading capacity Toothed belt Accumulation roller chain

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MCS-Modular Conveyor System 5.5R

MCS-Modular Conveyor System 5.5R

Catalog excerpts

All Modular Assembly Technology catalogs and technical brochures