Company Overview

Modular Assembly Technology Co., Ltd. (MAT), based in Dalian, China, specializes in the design, manufacture, and sales of modular mechanical products. Their offerings include industrial aluminum profiles, machine guard systems, stair and platform systems, tubular framing systems, and automated conveyor equipment. These products serve diverse industries such as factory automation, logistics, automotive parts, pharmaceuticals, electronics, tobacco, and packaging. MAT emphasizes expertise, dedicated service, and continuous innovation, providing advanced industrial concepts alongside products.

Product Systems

• Modular Assembly System (MAS): Industrial aluminum profiles and accessories enabling rapid construction of various structural forms with a wide range of specifications.
• Modular Conveyor System (MCS): Flexible conveyor solutions for efficient material transport in industrial environments.
• Stair and Platform System (SPS): Industrial-grade steps and platforms designed for safe and ergonomic access.
• Tubular Framing System (TFS): Rod-based flexible framing system for structural applications.
• Machine Guard System (MGS): Safety enclosures and guards protecting machinery and personnel.

Product Components and Accessories

The MAS includes a comprehensive range of components:

• Fastening Elements: T nuts, pre-set nuts, square nuts, anti-torsion nuts, potential equaliser nuts, hole reducers, bolts, and T bolts.
• Connecting Elements: Anchor connectors, brackets, cover caps, die-cast brackets, inner brackets, linear bar connectors, joining plates, butt connectors, end connectors, screw connectors, and cubic connectors.
• Floor Elements: Base plates, leveling feet, mounting plates, panel installation elements, castor plates, and related components.
• Door and Window Elements: Handles, locks, hinges, magnet catches, suspended gliders, swivel angle plates, joint frames, mounting adaptors, and telescope units.

Technical Specifications and Structural Parameters

• Load capacities and deflection parameters for various profile lengths and load types, expressed in Newtons and millimeters.
• Moment of inertia values for different profile cross-sections critical for structural stability.
• Dimensions of fastening and connecting elements including bolt diameters (M6, M12, M14), hole sizes, and spacing.
• Assembly tolerances and mounting details to ensure precise and secure construction.

Assembly and Installation Guidelines

• Use standardized fastening elements for compatibility and strength.
• Ensure proper alignment and leveling with base plates and leveling feet.
• Select connectors based on load requirements and structural design.
• Incorporate safety elements such as machine guards and stair platforms to comply with industrial safety standards.

Applications and Industry Use Cases

• Factory automation lines requiring flexible, reconfigurable assembly structures.
• Logistics systems for efficient material handling and transport.
• Automotive parts manufacturing with high precision and safety demands.
• Pharmaceutical and electronics industries requiring clean, modular assembly.
• Packaging and tobacco industries benefiting from customized conveyor and framing solutions.

Summary of Best Practices

• Leverage modular aluminum profiles and accessories for rapid prototyping and scalable production.
• Ensure components meet mechanical specifications for safety and durability.
• Utilize professional engineering support for customized industrial solutions.
• Maintain regular inspection and maintenance to uphold performance and safety.

Detailed Component Specifications

• Fastening elements include various nuts and bolts with specific materials (nickel plated steel, zinc plated steel, zinc alloy, EVA sleeves) and dimensions, facilitating secure and flexible assembly.
• Connecting elements such as anchor connectors, brackets, and joining plates enable modular frame construction.
• Bracket cover caps made of black ABS plastic protect and finish assemblies aesthetically.
• Base plates and floor elements are diecast steel with corrosion-resistant treatments, designed to compensate for uneven floors and support structural stability.
• Cubic connectors made of diecast zinc alloy provide corrosion resistance and modular connection options.

Mechanical Properties and Dimensional Data

• Profiles vary in size and slot configurations (e.g., 40x40 mm with 2, 3, or 4 slots), with detailed inertia and resistance values for structural design.
• Fastening hardware includes bolts (M4 to M14), washers, T nuts, and hole reducer bolts with precise dimensional tolerances.
• Assembly angles range from 30° to 180°, with machining codes guiding hole patterns and component compatibility.

Floor Elements and Castor Systems

• Floor elements include mounting plates and castor plates made from zinc-plated or spray-coated steel, designed for profile-to-floor or profile-to-castor connections.
• Castors vary by type (thread-mounted, brake, fixed, heavy-duty) with wheel diameters from 63 mm to 100 mm and load capacities from 550 N to 6000 N.
• Fastening sets for floor and castor assemblies include corrosion-resistant bolts, nuts, washers, and T nuts.

Panel Installation and Mounting Blocks

• Mounting blocks made of diecast zinc fix mesh panels to profiles, with specified spacing (approx. 300 mm) and installation distances to ensure structural integrity.
• Panel installation elements and fastening sets are designed for secure attachment and modularity.

Locking and Door Elements

• Door locks and magnet catches feature black electrophoresis coating and anodized aluminum alloy finishes for durability and aesthetics.
• Locking elements include compact metal locks with self-locking designs for secure door and window assemblies.

Modular Assembly System Features

• Tubular framing system supports flexible construction of workstations, flow racks, and material shuttles with quick assembly and low cost.
• Telescope units with stroke lengths from 50 to 500 mm provide adjustable structural elements.
• Conveyor systems include belt and incline conveyors designed with advanced technology for multiple industries.
• Stair and platform systems offer easy assembly with concealed locking for clean appearance.
• Machine guard systems provide advanced safety with aesthetic profiles supporting various panel materials.

Material and Surface Treatments

• Components primarily use zinc plating and nickel plating for corrosion resistance and durability.
• ABS plastic caps and black electrophoresis coatings enhance protection and aesthetics.

Ordering, Contact, and Additional Notes

• Products are generally sold as sets with specified part numbers and masses for inventory management.
• Special stroke lengths and customizations are available upon request.
• Company contact details and website (www.moduasm.com) are provided for further information and updates.

Critical Information and Best Practices

• Adhere strictly to specified bolt sizes, torque values, and angular assembly limits for safety and reliability.
• Use appropriate fastening sets and surface treatments to ensure corrosion resistance and mechanical integrity.
• Maintain proper alignment, leveling, and spacing during assembly to uphold structural performance.
• Regular inspection and maintenance are recommended to sustain system durability.
• Consult professional engineering support for customized or complex applications.

Overall, this document serves as a comprehensive technical reference for modular assembly systems, detailing product specifications, component indexes, mechanical parameters, and practical assembly guidelines to support flexible, safe, and durable industrial constructions across multiple sectors.