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Portable valve actuators

Portable valve actuators
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Portable valve actuators

Product catalog summary
Introduction
Modec has been a leader in providing innovative solutions for over 30 years, particularly in the water, oil & gas, and power industries. Their products, including portable valve actuators, are renowned for their high quality, assembled in France with parts from selected European suppliers.
Power Supply Options
Modec offers three types of portable valve actuators based on power supply: Pneumatic (HL83), Petrol (PY68), and Battery (MC89). Each type is tailored for specific environments and applications, with varying torque capacities and features such as ATEX certification for pneumatic models.
Actuator Heads
Various actuator heads are available, including heavy-duty and standard-duty banjo heads, straight, and right-angle heads. These heads modify torque and speed, allowing customization based on the application.
Adaptors and Accessories
Modec provides a range of adaptors for different handwheel types and torque reaction management systems. Accessories include digital revolution counters, torque limiters, and transportation cases, enhancing the functionality and safety of the actuators.
Performance Specifications
The catalogue details performance metrics for each actuator model, including free speed, maximum torque, and starting torque at different pressure levels. It emphasizes the importance of not exceeding specified torque limits to ensure safety and equipment longevity.
Battery and Charger Information
The MC89 model features lithium-ion batteries with varying capacities and charging times. A main power connection kit is available for unlimited autonomy, and the actuator includes an electronic torque limiter for protection.
Conclusion
Modec's portable valve actuators are versatile tools suitable for various industrial applications, offering robust performance and safety features. Users are advised to consult the technical data sheets and instruction manuals to ensure proper use and maintenance.
Specifications
The JA73 electric portable valve actuator is designed for demanding applications, offering high power for over an hour continuously without relying on external energy sources. It features an integrated clutch system for safety and an ergonomic control handle for easy operation. The actuator includes an electronic torque limiter to adapt to various configurations and enhance user safety. It has an ingress protection marking of IP20.
Battery Information
The actuator uses high-performance Li-ion batteries available in different capacities (12 Ah to 35 Ah) with stored energy ranging from 520 Wh to 1527 Wh. The autonomy varies from 25 to 90 minutes, depending on the battery type, with charging times between 6.5 to 12 hours. The batteries are designed to deliver consistent performance throughout their lifespan.
Performance and Options
The JA73 offers different duty options (Easy, Standard, Heavy) and reduction ratios. It can deliver high speed and torque simultaneously, making it suitable for heavy-duty jobs. The actuator's torque and speed performance are consistent over time, unlike some competitors. Various heads and accessories are available to enhance functionality, including right-angle and banjo heads.
Torque Limiter
The JA73 features an adjustable electronic torque limiter with four power levels, allowing users to set the required torque limit. The actuator stops when the torque limit is reached, ensuring safety and preventing equipment damage. Detailed torque settings are provided for different configurations and heads.
Accessories
A range of accessories is available, including drive heads, adaptors, torque reaction systems, and digital revolution counters. These accessories are designed to enhance the actuator's versatility and ease of use in various applications.
Safety and Usage Recommendations
Users are advised to read the instruction manual carefully for safe and effective operation. The document emphasizes the importance of setting appropriate torque limits and using the actuator within specified parameters to avoid damage and ensure safety.
Overview
This document provides detailed specifications and options for various actuator drive heads and adaptors used in portable valve actuators. It includes information on reduction ratios, free speed, torque limits, and compatibility with different actuator models.
Specifications
The document lists multiple actuator models with specific reduction ratios, free speeds at 6.2 bars, and torque limit settings in both Nm and lb.ft. It categorizes these specifications based on the type of drive head used, such as banjo heads (BJH01, BJH02) and right-angle drive heads (RA30).
Drive Heads
  • RA30 Right Angle Drive Head: Positioned at 90° to the actuator, suitable for high torques up to 600 Nm (440 lb.ft), and maintains a 1:1 reduction ratio.
  • Standard Duty Banjo Head (BJH01): Suitable for rising stem handwheels, allows torque multiplication by 4, with a maximum torque of 600 Nm (440 lb.ft).
  • Heavy Duty Banjo Head (BJH02): Designed for very high torques, allows torque multiplication by 3, with a maximum torque of 1000 Nm (740 lb.ft).
Adaptors
  • Fixed Fingers Adaptors (SUAxxx): Used for flat or slightly tapered handwheels, can be configured with up to 7 fingers, and require specific interfaces for different drive heads.
  • Self-Adjusting and Self-Centering Fingers Adaptors (SAxxx): Automatically centers on the handwheel, suitable for flat or slightly tapered handwheels, and requires specific interfaces for different drive heads.
  • Spoke Adaptors (FSB, CSB): Designed for flat or tapered handwheels, available in models for different spoke configurations, and require specific interfaces for use with different drive heads.
  • Fixed Universal Adaptors (FUAxxx): Available for flat or tapered handwheels, require specific interfaces for use with different drive heads.
Important Notes
The document emphasizes the importance of reading the instruction manual for safety and comfort before using the portable valve actuator. It also highlights the compatibility of actuator heads with all Modec portable valve actuators.
Overview
This document provides technical specifications and guidelines for using various interfaces and accessories with portable valve actuators. It covers adaptors, interfaces, extension bars, torque reaction management systems, and pneumatic accessories.
Adaptors and Interfaces
The document details the use of SAxxx and SUAxxx adaptors with different interfaces, such as KPA, which are available in three versions (KPA003, KPA004, KPA005) for different adaptors. These interfaces allow manipulation without a banjo head but are not compatible with handwheels with a rising stem. Handwheel protectors made from high-performance polyethylene are also discussed.
Extension Bars and Sockets
Extension bars like EB00X and EBX02 are designed for use with telescopic valve keys and can be used with various adaptors. They are suitable for underground or buried valves and can handle a maximum torque of 1000 Nm. Different sockets are available for connecting to valve output shafts.
Torque Reaction Management Systems
Several torque reaction systems are described, including articulated reaction arms, single and double reaction arms, foot-held articulated reaction arms, and torque reaction fingers. These systems help manage torque reaction for operator safety and comfort.
Pneumatic Accessories
The document outlines accessories for pneumatic portable actuators, such as air filtration, pressure regulation, and lubrication units. These ensure the actuators operate effectively by providing clean, dry, and lubricated air. Exhaust collectors and silencers are recommended to reduce noise and protect the equipment.
Safety Features
Safety devices like the SAT box ensure instantaneous air bleed in the event of an emergency stop, preventing accidental motion. These features are air pressure-energized and do not require an additional energy source.
Safety Air Treatment Box (SAT Box)
The SAT Box is a safety device designed to protect both users and equipment. Key features include an emergency kill switch, an optional key safety lock, downstream automatic air-bleed, and automatic switch-off when a drop in air pressure is detected. A connection kit (ref AC052) is available for easy connection between the SAT Box and the actuator.
Transport Cases
To ensure optimal performance and durability, portable valve actuators should be stored properly. Modec offers robust transport and storage cases in five sizes, each designed to fit equipment snugly with pre-cut protective foam. These cases are equipped with wheels and handles for easy transportation.
Modec Kit Box
The Modec kit box is a metal case designed for regular professional use, capable of holding all necessary equipment such as actuators, adaptors, and air feed pipes. It features compartments for organized storage and can be modified to meet specific needs. The kit box is mobile, with wheels for easy movement, even on stairs.
Adaptors Selection Guide
This section provides guidance on selecting adaptors for various types of valve shafts, including flat hand wheels, deep hand wheels, and other configurations. Specific models and configurations are listed for different applications.
Important Note
Users are advised to read the instruction manual carefully before using the portable valve actuator to ensure safety and comfort.
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Catalog excerpts

Portable valve actuators-1

PORTABLE VALVE ACTUATORS CATALOGUE 1

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Portable valve actuators-2

modec products have been used for more than 30 years for many heavy duty applications, particularly in the water, oil & gas and power industries. WATER Our team’s technical expertise and commercial flexibility enable us to develop and provide innovative, robust and powerful solutions such as air motors, portable valve actuators, tapping machines and nut runners in a short and reliable time frame. Carefully assembled by our experienced workers in our factory based in Valence (South East of France), made of parts designed by our engineers and manufactured by thoroughly selected French and European...

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Portable valve actuators-5

CHOOSE YOUR POWER SUPPLY PNEUMATIC No heat, spark or smoke ATEX certified High torque and speed Light & compact Jam & blockage resistant Maximum torque : 1000 Nm (740 lb.ft) Unlimited autonomy Ideal for remote environments Maximum torque : 1000 Nm (740 lb.ft) Excellent autonomy Smoke free Easy implementation Integrated electronic torque & power limiter Maximum torque : 1000 Nm (740 lb.ft) JA73 The perfect kit for underground water distribution valves. Easy transport. Simple setup. Safe operation. refaire visuel Maximum torque : 850 Nm (630 lb.ft)

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Portable valve actuators-6

CHOOSE YOUR ACTUATOR’S HEAD YOUR ADAPTOR Unless otherwise stated, all heads are compatible with any actuator STANDARD FIXED FINGERS ADAPTORS For HL83 Easy and Standard duty only SELF-ADJUSTING AND SELF-CENTERING FINGERS ADAPTORS RIGHT ANGLE RA20 Note: Using the RA20 right angle head increases torque and decreases speed by 33% and is only possible with HL83 Easy and Standard duty. SPOKE ADAPTORS FOR FLAT HANDWHEELS SPOKE ADAPTORS FOR TAPERED HANDWHEELS BANJO (for rising stem valves) Standard Duty banjo head : Multiplies the torque and divides the speed by 4 FIXED UNIVERSAL ADAPTORS (To be installed...

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Portable valve actuators-7

CHOOSE YOUR TORQUE REACTION MANAGEMENT SYSTEM CHOOSE YOUR OPTIONS AND ACCESSORIES REVOLUTION COUNTER Digital display Two ways rev. counter + cumul and speed. Memory TORQUE LIMITER Mechanical torque limiter, manual re-engage Adjustable torque limit TELESCOPIC BIPOD EXTENSION BARS AND UNIVERSAL JOINT 200 / 400 / 600 mm (7.9 / 15.7 / 23.6 in) Telescopic « Tee-key » for buried valves TORQUE REACTION FINGER Universal joints available TRANSPORTATION AND STORAGE CASES & BAGS Protection case for transport and storage Convenient and sturdy with foam prints inside ARTICULATED REACTION ARMS BATTERIES Long-life...

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Portable valve actuators-8

Pneumatic portable valve actuators Reduction ratio (1 to 3 digits) see table overleaf E = Easy duty S = Standard duty H = Heavy duty (2 digits) see table overleaf modec pneumatic portable valve actuators are the most compact, light and powerful. They offer a wide choice in terms of power and can be used in all environments, even the very difficult ones. They come with the ATEX II 2 GD c IIC T6 to T4 certification (except when equipped with the revolution counter). The maximum torque can be set by simply adjusting air supply pressure : No risk for your valves. Watt Horse power W x 0.001341 = cv...

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Portable valve actuators-9

hl83 OPTIONS (page 18) Right-angled head RA20 Digital revolution counter* Torque limiter** CODE *digital revolution counter and torque limiter can’t be ATEX certified. Drive head Adaptors and interfaces Torque reaction systems Air management Other accessories **see torque and speed values page 18 : « Options » Not all options are available for all models. See below for availability. Pneumatic portable valve actuatorS Check the technical data sheet to see which options and accessories are capable of withstanding the torque created by the actuator ! Connection and lubrication CONNECTION & LUBRICATION...

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Portable valve actuators-10

petrol portable valve actuators Reduction ratio (1 to 3 digits) see table overleaf E = Easy duty S = Standard duty H = Heavy duty option (2 digits) see table overleaf modec petrol portable valve actuators can be used in total autonomy – the only limit being the available petrol supply. They are particularly suitable for use in isolated outdoor places. Extremely robust, they have an integrated clutch system which protects the operator and the equipment, even if a valve is completely blocked. Watt Horse power W x 0.001341 = cv Bar pound / square inch Bar x 14,5 = psi Newton meter Foot pound Nm...

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Portable valve actuators-11

Digital revolution counter Drive head Adaptors and interfaces Torque reaction systems Other accessories Torque limiter* CODE 00 02 03 05 *see torque and speed values page 18 : « Options » Not all options are available for all models. See below for availability. petrol portable valve actuatorS Check the technical data sheet to see which options and accessories are capable of withstanding the torque created by the actuator ! performance Straight or with RA30 Starting torque (Nm (lb.ft)) With banjo head BJH01 Starting torque (Nm (lb.ft)) Starting torque (Nm (lb.ft)) *see torque and speed values...

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Portable valve actuators-12

BATTERY POWERED portable valve actuators Reduction ratio (1 to 3 digits) see table overleaf E = Easy duty S = Standard duty option (2 digits) Vsee table overleaf Although it is super light and compact, the MC89 Portable Valves Actuator delivers a 850 Nm (630 lb.ft) maximum torque. This makes it the perfect tool for any « Easy » or « Standard » duty job, for any valve type, indoor or outdoor, with a great autonomy. Its two 18V Lithium-Ion batteries allow to use it continuously during up to one hour. For an even more intensive usage, use the main power connection kit that plugs on the actuator...

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Portable valve actuators-13

Charger technical data Batteries technical data BATTERY POWERED portable valve 220-240V AC Power supply (input) 50 / 60 Hz Mains frequency Charging voltage (output) 10,8 - 18 V DC Quick charging Max 6A Max 16A Charging temperature range 0°C à +40°C (32- 104°F ) Safety class II Weight (kg) 0,8 kg (1,7 lbs) 1,1 kg (2,4 lbs) 18V Voltage 5 Ah 8 Ah Capacity Autonomy* 24 min 37 min Charging times with standard 45 min 87 min charger BAT 145 Charging times with quick 33 min 34 min charger 156 Weight 0,7 kg (1,5 lbs) 1 kg (2,2 lbs) *Autonomy measured at 50% of the maximum load The main power connection...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.