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Wire Payoffs and Takes Ups

Wire Payoffs and Takes Ups

Product catalog summary

Overview: The document provides comprehensive information on wire and cable payoff devices and braking systems by mobac GmbH, emphasizing high-quality products and innovative solutions for wire and cable manufacturing.

Product Offerings: The document details various products including flyer payoffs, multi payoff frames, payoff baskets, spoolers, winders, and spare parts for copper, aluminum, and steel wires, as well as plastic extrusion and profiles.

Braking Systems: Descriptions of braking systems such as hysteresis brakes, centrifugal force brakes, rolling friction brakes, magnetic particle brakes, and combined systems are provided, focusing on their functionality and application in wire tension control.

Technical Specifications: Specifications for different flyer types, including wire diameter, speed, and tension, are detailed. Tables recommend wire tension values for copper wires, highlighting tensile stress and allowable forces.

Execution and Design: The document outlines the execution of flyer units, specifying features like tension compensators and magnetic powder brakes, and describes design aspects for different spool sizes and pulley materials.

Data Tables: Tables provide wire tension values, showing tensile stress and allowable forces for soft and hard wires, guiding tension settings based on wire diameter and material.

Conclusion: mobac GmbH emphasizes effective braking systems in wire and cable production, offering tailored solutions for specific manufacturing needs.

Specifications: Flyer units are designed for spools Ø 630 mm to Ø 800 mm, equipped with magnetic particle or hysteresis brakes. Pulleys are available in plastic/ceramic or stainless steel, with wire speeds up to 800 m/min.

Procedures and Execution: Flyer units with friction, hysteresis, or magnetic particle brakes offer different tension compensations and benefits, designed for single and multiwire applications.

Norms and Recommendations: Units with glass fiber arms are recommended for high-speed applications, particularly in copper and aluminum wire rewinding and feeding bunching machines, with appropriate shielding advised for safety.

Key Data from Tables: Wire tension ranges from 1 N to 90 N, depending on the unit type and application, with specific units for spools up to Ø 1250 mm.

Critical Information: Flyer units are customizable with different brake types and tension compensators for specific industrial applications, with high-speed flyer payoffs designed for smooth operation.

Specifications: Flyer payoff frames handle different spool sizes and wire types, featuring magnetic particle brakes, hysteresis brakes, and dancer accumulators for effective wire tension and speed management.

Procedures and Features: Flyer payoffs are mounted in frames with various configurations, offering optional features like shielding and additional braking systems for higher tension requirements.

Applications: Used in wire product manufacturing and welding wire feeding, ensuring tension-free wire payoff even in stop-and-go applications.

Recommendations: Choose the appropriate flyer payoff frame based on spool size, wire type, and required tension and speed specifications, considering optional features for enhanced safety and performance.

Specifications: Multi payoff frames are available for spool sizes Ø 100 mm to Ø 800 mm, with wire speed capabilities from 100 m/min to 800 m/min, and adjustable wire tension.

Procedures: Frames are designed for specific numbers of spool seats, with options for wire break switches and continuous payoff mechanisms.

Norms and Standards: Spool sizes and specifications adhere to DIN standards, designed to handle specific wire diameters and tensions.

Recommendations: Use hydraulic hand lift trucks for efficient spool handling, with optional features for enhanced safety and performance.

Key Data from Tables: Spool flange diameters and corresponding wire diameters are specified, with detailed wire speed and tension parameters.

Critical Information: Ensure compatibility of spool sizes with the payoff frame model, adjusting wire tension according to wire type and application.

Spare Part List for Flyer Payoffs: A detailed list of spare parts for flyer payoffs, including components like screws, bearings, and bushings, with specifications and quantities.

Hysteresis Brakes: Different types of hysteresis brakes are outlined, specifying adjustable torque, tension, and applications for managing tension variations in wires and cables.

Dancer Accumulators: Described with servo motors for constant tension control, including specifications for wire run direction, storage path, and tension force.

Coil Payoffs: Details on coil payoffs with dancer accumulators, including tension adjustment methods and specifications for different wire types.

Payoff Baskets: Described with options for rolling friction brakes and hysteresis brakes, including specifications for flange diameter, wire tension, and speed capabilities.

Tangential Payoffs: Covers tangential payoffs equipped with hysteresis brakes for adjustable tension braking, with specifications for wire types, diameters, and speeds.

Specifications: Lists multiple types of payoff systems with specific parameters like wire speed, tension range, and flange diameter, featuring adjustable braking systems for tension control.

Procedures: Payoff systems equipped with various braking mechanisms ensure smooth and controlled wire unwinding, with some models featuring dancer arms for tension adjustment.

Standards and Recommendations: Modular systems customizable according to customer specifications, suitable for a range of wire diameters and materials.

Key Features: Adjustable braking systems, compatibility with various spool sizes and wire types, options for manual or sensor-based adjustments, and modular design for flexibility.

Applications: Used in wire feeding for extrusion lines, stranding machines, and wire article manufacturing, providing reliable and efficient wire management solutions.

Specifications: Describes spoolers and winders with technical data, optional features, and configurations for different models, including motor specifications and traverse systems.

Models and Features: Details on models like TakeUp TU-20/80, TakeUp TU-80/160T, Coilwinder TU-350, and others, with features like revolution counters and optional meter counters.

Optional Features: Models offer optional features such as shielding, meter counters, and wire break switches to enhance functionality and safety.

Technical Data: Provides detailed technical specifications for each model, including power requirements and maximum spool weights and dimensions.

Applications: Highlights the versatility of winders for various industrial applications, with options for customization based on customer specifications.

Specifications: Provides technical specifications and operational guidelines for the Spooler with Autowinder AW1, including clamping systems and materials used.

Clamping Systems: Describes Fast Clamping Systems like mobac®CenterLock and Easylock, suitable for hardened and non-hardened shafts.

Materials and Accessories: Details materials like stainless steel and ceramic for pulleys and bushings, with accessories for wire guiding.

Wire Brakes: Describes wire brakes using felt or ceramic discs for tension, adjustable for materials with constant surface contact.

Questionnaire: Includes a questionnaire for customers to provide application details for quotations.

Wire Material Specifications: Lists types of wire and their specifications, including dimensions and tension.

Payoff Speed and Equipment: Specifies payoff speed and available mobac equipment, with details on units required.

Ordering Information: Provides examples of payoff frames and hand lift trucks, detailing types, dimensions, and features.

Contact Information: Includes fields for company name, contact person, and address for communication.

Catalog excerpts

Flyer Tangentialabläufe Flyerabläufe Mehrfachablaufgestelle Fassabläufe Überkopfabläufe Spuler, Aufwickler Zubehör Für Kupfer-, Aluminiumund Stahldraht, hart, geglüht oder ungeglüht für Kabel und Litzen Kunststoff-Fasern und Profile Flyers Tangential Payoffs Flyer Payoffs Multi Payoff Frames Payoff Baskets Overhead Payoffs Spoolers, Winders Spare Parts Copperwire Aluminiumwire Soft or Hardened Steelwire for Cable and Multiwire Plastic - Extrusion and Profiles Kieler Str. 23, 24247 Mielkendorf Germany Tel. +49 (0)4347 90477-0 Fax +49 (0)4347 90477-10 [email protected] www.m

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Hochwertige Produkte für die Draht- und Kabelindustrie seit über 30 Jahren - weltweit High Quality Products for Wire and Cable Industries more than 30 years - worldwide Die seit 1981 bestehende mobac GmbH beschäftigt sich von Anfang an mit der Entwicklung, Herstellung und dem Vertrieb von Draht- und Kabel-Ablaufgeräten sowie Bremsen. Getreu dem Leitsatz von führenden Draht- und Kabelherstellern "Wer Drähte und Kabel herstellen will, muss bremsen können" richten wir bei mobac ein besonderes Augenmerk auf die verschiedenen Bremssysteme, die in unseren diversen Geräten und Maschinen zur Anwendung...

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Inhalt Contents Tabellen für Drahtzugwerte Schedule for Wire Tension Values Flyer mit Zugregelung Flyers with Tension Control Flyer für Gestellbefestigung Flyers for use in Frame Einsteckflyer Flyers to put in Bobbin Hole Mehrfachablaufgestelle Multi Payoff Frames Schnelle Flyerabläufe High Speed Flyer Payoffs Hubwagen für Spulen Hand Lift Trucks for Spools/Drums Flyer mit Einzelablaufgestell Single Flyer Payoff Frames Umschlingungs-Hysteresebremsen Wind Around Hysteresis Brakes Tänzerspeicher Dancer Accumulators Endlosabläufe Continuous Payoffs GmbH · Kieler Str. 23 · 24247 Mielkendorf · Germany...

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Inhalt Contents Kronenstockabläufe Coil Payoffs Angetrieben geregelte Tangentialabläufe Driven controlled Tangential Payoffs Umspulanlagen Rewinding Units Angetriebene Tangentialabläufe mit vertikaler Achse Driven Tangential Payoffs with Vertical Axis Schnellspannsysteme Fast Clamping Systems Fassabläufe Payoff Baskets Zubehör Accessories Spuler/Aufwickler Spoolers/Winders Tangentialabläufe gebremst Tangential Payoffs braked Rollenkreuze Cross-rollers Sonderaufwickler Special Design Winders Bestellbezeichnungen Order Specifications GmbH · Kieler Str. 23 · 24247 Mielkendorf · Germany · Phone +49...

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Tabellen für Drahtzugwerte Table for wire tension values Empfohlene Drahtzugkräfte mit Cu-Drähten Recommended wire tension values with copper wires Durchmesser Zugzulässige spannung Zugkraft bei weichem Draht, nach der Glühe zulässige Zugkraft bei hartem Draht, ohne Glühe zulässige Zugkraft mit statischem Wickler Zugzulässige spannung Zugkraft bei weichem Draht, nach der Glühe zulässige Zugkraft bei hartem Draht, ohne Glühe zulässige Zugkraft mit statischem Wickler wire gauge tensile stress tensile force for soft wire after annealer tensile force for hard wire without annealer tensile force with...

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Einsteckflyer Flyers for Bobbin Hole Gezeigt ist die Type F22E-2M560/630YK mit universell verstellbarer Umlenkwalze The picture shows the unit F22E-2M560/630YK with universal adjustable cylindric roller Abwickelflyer zur Befestigung im Spulenkernloch in Normalausführung, d.h. ohne Umlenkwalze aber mit Drahtzugkompensator und mit Friktionsbremse. Rollen Ø 45 mm, Typ A 502080 Flyer unit to put in bobbin hole in simplest execution, i.e. without cylindric roller but with tension compensator and friction brake Pulleys Ø 45 mm, type A 502080 Abwickelflyer wie unter 1, jedoch ausgerüstet mit Hysteresebremse...

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Einsteckflyer Flyers for Bobbin Hole F44E-M560/630YK F46E-M630/800PK gezeigt ist die Ausführung F44E-M560/630YK mit Edelstahlrollen Typ RE80-F8 shown is the execution F44E-M560/630YK with stainless steel rolls type RE80-F8 gezeigt ist die Ausführung F44E-N560/630YK mit Edelstahlrollen Typ RE 80-F8 shown is the execution F44E-N560/630YK with stainless steel rolls Type RE 80-F8 Abwickelflyer mit Friktionsbremse auf Anfrage. Flyer units with friction brake on request. Abwickelflyer zum Einstecken in das Spulenkernloch in Normalausführung, dh. ohne Umlenkwalze aber mit Drahtzugkompensator und Permanentmagnet-Hysteresebremse...

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Einsteckflyer Flyers for Bobbin Hole stromgeregeltes Netzversorgungsteil power supply unit - current controlled ausgerüstet mit Stahlrollen Ø 98 mm equipped with steel pulleys dia 98 mm für universelle Drehrichtung for both turning directions Flansch Ø Flange Ø Vielfachdraht Multiwire Stahldraht hart Ø Steelwire hard Ø Stahldraht weich Ø Steelwire soft Ø Hysteresebremse Hysteresis brake Reibbelagbremse Friction brake Magnetpulver-Bremse Magnetic particle brake Drahtzug wire tension Drahtgeschwindigkeit Wire speed max. 200 m/min. Mögliche Ausführungen / Possible executions Typ/Type Ausführung...

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Einsteckflyer Flyers for Bobbin Hole mit universell verstellbarer Umlenkwalze with universal adjustable cylindric roller ausgerüstet wahlweise mit Aluminium-Rollen keramikbeschichtet Typ RA166-V-C oder Stahlrollen Typ RS166-V equipped alternatively with aluminium pulleys ceramic coated type RA166-V-C or steel pulleys type RS166-V Flansch Ø Flange Ø Vielfachdraht Multiwire Stahldraht hart Ø Steelwire hard Ø Stahldraht weich Ø Steelwire soft Ø Drahtgeschwindigkeit Wire speed Drahtzug Wire tension Bei Ausführung mit Reibbelagbremse For execution with friction plate brake Mögliche Ausführungen /...

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Schnelle Flyerabläufe High Speed Flyer Payoffs Diese Einheiten mit Glasfaserarm werden vorwiegend für hohe Geschwindigkeiten beim Umspulen von Kupfer- und Aluminiumdrähten eingesetzt, sowie zur Zuführung in Verseilmaschinen. Sie ermöglichen außerdem einen außerst störungsarmen Betrieb. Achtung: Verwendung nur mit passendem Schutzgitter, kundenseitig. Auf Anfrage bietet mobac geeignete Schutzgitter an. These units with glass fibre arm are mainly used for high speed in copper and aluminium applications for rewinding and also to feed bunching machines. These types also enables very smooth operation....

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Wire Payoffs and Takes Ups

Wire Payoffs and Takes Ups

Catalog excerpts

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