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Access Inspection Structure Pharmaceutical Industry

Access Inspection Structure Pharmaceutical Industry

Product catalog summary
Project Overview
The document outlines a project undertaken by M.M. S.r.l. for a multinational company in the pharmaceutical and food industry sector. The project involved constructing walkways for inspection and connection of two storage tanks, including vertical ladders and access structures, located in Piemonte, Italy.
Specifications
  • Product: SCH 52/30 IFR grating for walkways and flooring, vertical ladder type 1, and standard handrail system.
  • Service: Seismic structural project and handling of differential thermal expansion using drilled joints, assembling, detailed drawings, and customized materials like Teflon-coated screws.
Procedures and Solutions
  1. Vertical Ladders: Fixed on the curved surface of the tanks using steel plates attached to thermoplastic material plates. These plates are welded at a minimum distance as per norms, with drilled vertical holes to accommodate vertical movements due to thermal expansion or tank filling/emptying.
  2. Walkway Beams: Fixed to six specifically dimensioned steel plates on the tank's curved surface. The beams and grating are custom-shaped for valve passage and inspection, completed with a safety handrail system.
  3. Seismic Joint: The connection walkway includes a seismic joint allowing free movement during earthquakes. The walkway is fixed with steel plates, and a slotted hole plate allows horizontal movement. A laminated plate covers the safety gap, designed to break during an earthquake to enable oscillation.
Challenges
  • Fixing vertical ladders on curved tank walls to accommodate thermal expansion and filling/emptying movements.
  • Designing a valve inspection platform on the curved tank top, allowing continuous inspection access.
  • Creating an anti-seismic connecting walkway to accommodate out-of-phase tank movements during earthquakes.
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Catalog excerpts

Access Inspection Structure Pharmaceutical Industry-1

M.M. S.r.l. Fiberglass Reinforced Polymer Gratings and Structures Via Antonio Zanussi, 300/302 33100 Udine - Italy Cap. Soc. EURO 100.000 i.v. ACCESS AND INSPECTION STRUCTURE FOR TANKS IN THE PHARMACEUTICAL INDUSTRY CLIENT LOCATION USE PRODUCT SERVICE a multinational company, leader in the pharmaceutical field and in the production of basic elements for the food industry Piemonte - Italy The construction of walkways for the inspection and connection of two storage tanks and their access structures including vertical ladders Connecting walkway and flooring in SCH 52/30 IFR grating, vertical ladder type 1 and standard handrail system Seismic structural project and the handling of the differential thermal expansion (drilled joints) Assembling and detailed drawings, customized materials (Teflon-coated screws) The client needed a structure that would allow the inspection of the valves on top of the storage tanks. The structure needed to include an inspection platform, a safety handrail system, vertical ladders with a rest platform, connection walkway between the two tanks with a distance of 5.5 meters and placed at over 10 m height from floor. The main difficulties of this project and construction were three: 1. Vertical ladders: fixed on the curved wall of the tanks in order to allow the movement of the tank due to thermal expansion and to filling and emptying procedures. 2. Valve inspection platform: its fixing on the curved top of the tanks and the tailor-made shaping allowing the passage to the valves that need continuous inspections (fumes, functioning, reliefs) 3. Connecting walkway: anti-seismic project that would allow the out of phase movements of the tanks that could be cause by earthquakes. The problems have been solved as follows: 1. The fixing of the vertical ladders on the curved surface of the tanks has conveniently been made with steel plates fixed to corresponding thermoplastic material plates welded on the surface of the tanks at the minimum distance required by the applicable norms. The plates have been drilled with vertical holes in order to support eventual vertical movements cause by thermal expansion and/or filling/emptying of the tanks. 2. In the above-ground platforms of the tanks, the walkway beams have been fixed to specifically dimensioned six steel plates which in turn have been fixed to the curved surface of the tanks. The position of the beams and the shaping of the grating have been tailor-made to permit the passage of the valves and their effortless inspection. The whole structure has then been completed by a safety handrail system. 3. To avoid stress in case of earthquakes, the connection walkway must be able to freely move by means of a seismic joint. The walkway has been fixed to the tanks with steel plates and on one end we have made a seismic joint by keeping the walkway shorter and using slotted hole plates in order to allow a horizontal movement of the structure in case of out of phase movements of the tanks. For the continuity of the walkway, the safety gap has been covered by a laminated plate that would break in case of earthquake and allow to freely oscillate. www.mmgrigliati.com 2018 copyright and property of M.M. Srl - Partial or total reproduction is forbidden if not specifically authorized.

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