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MKR Cleaning Systems

MKR Cleaning Systems
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MKR Cleaning Systems

Product catalog summary
Overview: MKR Metzger GmbH specializes in cleaning and recycling systems for coolants and processing media, focusing on economical and sustainable solutions. Their systems cater to both central systems and individually loaded machines, addressing contamination, tool wear, and sludge formation.
Central Systems: Designed for fine filtration of coolants, these systems handle large flow rates and include features like vacuum band filters, centrifuges, and hydrocyclones. Options include frequency-controlled pumps and automated refilling units.
Individually Loaded Machines: MKR offers mobile devices for complete purification, featuring suction, filtration, and high-pressure cleaning, designed for easy handling and quick emulsion changes to minimize downtime.
Key Features: Systems provide precise separation of tramp oils and extensive purification without disposable media, suitable for highly contaminated media. They include suction systems and various cleaning and filtration technologies.
Applications: Applicable for cooling lubricant treatment, cutting oil cleaning, and cleaning of machine interiors and emulsion containers, these systems extend emulsion life, reduce disposal costs, and improve efficiency.
Product Range: Includes drum centrifuges, stationary filtration systems, and high-speed centrifuges, each with specific capabilities and applications.
Specifications and Features:
  • Vacuum Belt Filters: Models VC 200 and VC 400 use endless belts, eliminating disposable filter media, designed for low energy consumption and high efficiency.
  • Application Range: Suitable for cooling lubricant filtration and cutting oil cleaning, offering solutions for high coolant throughput.
  • Characteristics: Environmentally friendly, integrated sludge desiccation, fully automatic swarf removal, and self-cleaning systems.
Technical Data:
  • Vacuum Belt Filters: VC 200 has a throughput rate of 200 l/min, VC 400 offers 400 l/min.
  • Centrifuge Systems: Models like T 700, T 710, and T 8000 offer varying throughput rates and features, including fully automated desludging.
Procedures and Recommendations:
  • TrennMaster System: Uses UV flatbed reactors for oil separation and microorganism elimination, improving fluid appearance and odor.
  • Drum and Disk Centrifuges: Clean coolants and oils by separating solids and tramp oils, extending fluid life and reducing disposal costs.
Conclusion: MKR's filtration and centrifuge systems provide efficient, environmentally friendly solutions for industrial fluid management, reducing waste and operational costs while maintaining high-quality output.
Technical Specifications: Detailed specifications for various MKR recycling systems and vacuum belt filters, including models like SF 400T and SF 500 S, with capacities ranging from 250 to 1000 liters.
Function Diagram and Process Flow: A function diagram for the SF series details the process flow and components involved in filtration and recycling, ensuring efficient operation and maintenance.
Contact Information: MKR Metzger GmbH, Rappenfeldstrasse 4, D-86653 Monheim, Tel: +49 (0) 9091 50 00 0, Fax: +49 (0) 9091 50 00 30, Website: www.mkr-metzger.de, Email: [email protected]
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Catalog excerpts

MKR Cleaning Systems-1

Cleaning and Recycling Systems

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MKR Cleaning Systems-2

Hier finden Sie die zu Ihrer Fertigung passende Antwort: Problemlösungen für einen wirtschaftlichen und nachhaltigen Umgang mit Kühlschmierstoffen und anderen Prozessmedien. Mobile Geräte für die Komplettreinigung Mobile device for the complete purification Seite Page 3 Fremdölabscheider Tramp oil/Cutting Oil Separators Seite Page 7 Check here to find the right solutions for your production line. We offer solutions for the economical and sustainable use of coolants (cutting fluids) and other processing media. Filtration Filtration Seite Page 13 Ultra- Mikrofiltration Ultra Microfiltration Separate...

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MKR Cleaning Systems-3

Verunreinigung durch Fremdöl Contamination with tramp oil Hohe Entsorgungskosten High costs for discharge Einzelbefüllte Maschinen Individually Loaded Machines Häufiger Flüssigkeitenwechsel Frequent Fluid Changes Produktionsausfall bei Maschinenreinigung Downtime due to Machine Cleaning Geruch durch Bakterien Odor caused by Bacteria Qualmbildung durch Fremdöle Smoke Formation due to tramp oils Verunreinigung der Sichtfenster Dirty Vision Panels Verfärbung des Kühlschmierstoffes Discoloration of the Coolant Waschen und Phosphatieren Cleaning and Phosphatizing Hoher Leitwert (µs/cm 2) Waschen und...

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MKR Cleaning Systems-4

In der CNC-Fertigung ist konstante Qualität zu konkurrenzfähigen Kosten gefragt: Mobile Geräte für die Komplettreinigung – der günstigste Weg zu längeren Standzeiten. Einfach an die Bearbeitungsanlage fahren und diese im Handumdrehen reinigen: So einfach geht das mit den mobilen MKR Geräten für die Komplettreinigung. In nur 15 Minuten lassen sich damit 400 Liter verschmutzter Kühlschmierstoff absaugen, pflegen und danach wieder in den Fertigungsprozess zurückführen – die Reinigung des Kühlschmierstoff-Behälters inbegriffen. Die MKR Hochleistungsgeräte vom Typ SF 500, SF 700 und SF 1000 vereinigen...

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MKR Cleaning Systems-5

In the CNC production the emphasis is on consistently high quality at competitive costs: Mobile devices for complete cleaning solutions are your best strategy for a longer useful equipment life. Mobile MKR equipment is easily moved to your fluid tanks and complete cleaning is a cinch. With the help of the MKR SF equipment, it takes only 15 minutes to suction off 400 Liters (106 US liquid gallons) of contaminated coolant or cutting oil, recycle it and return the recycled fluid to the machine. This includes chip/ sludge removal and cleaning of the tank. MKR high-performance equipment types SF 500,...

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MKR Cleaning Systems-6

Funktionsschema SF Serie Function Diagram for the SF Series Schleif- / Dreh- / Fräsmaschine Turning, Grinding or Milling Machine gereinigtes Medium wird zurückgepumpt Verschmutztes Medium Used Dirty Fluid fluid Filterkuchen Filter Cake the cleaned fluid is pumped back (recycled) Filter Fleece Vakuumpumpe Vacuum Pump 0-70 bar, einstellbar (außer SF 250) 0-70 bar, adjustable (except for SF 250) HD-Pumpe (außer SF 250) High Pressure Pump (except SF 250) Das durch den Ölstopper im MKR Gerät zurückgehaltene Fremdöl kann über einen Kugelhahn abgelassen werden. Use the ball valve to drain floating tramp...

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MKR Cleaning Systems-7

Option: Reinigungsschlauch Spezial Option: special cleaning hose Der Reinigungsschlauch bewegt sich mittels Flüssigkeitsrückstoß durch die zu reinigenden Passagen Recoil force moves the cleaning hose through chips and sludge packed under the conveyor and other tight spots. Das verschmutzte Medium wird zurück in das MKR Gerät gesaugt The contaminated medium is sucked back into the MKR device Erhältlich für die Gerätetypen: Available for the devices type: SF 500, SF 700, SF 1000, SF 500S, SF 400T Technische Daten Technical Data Fassungsvermögen l Capacity l Länge mm/ Breite mm/ Leergewicht kg Length...

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MKR Cleaning Systems-8

Wenn Öl wie Sand im Betrieb wirkt: TrennMaster zur Fremdölabscheidung mit UV-Entkeimung. Hält Kühlmittel, Maschinen und Mitarbeitende fit. Fremdöle mindern die Wirkung von Emulsionen und Lösungen. Verkürzte Standzeit und sich ausbreitende Mikroorganismen sind die Folgen davon. Das Abscheiden dieser Öle ist der erste Schritt zu einer hygienischen und kostengünstigen Produktion. Mit dem TrennMaster geht MKR noch weiter. Die eingebauten speziellen UV-Flachbettreaktoren verbessern Aussehen und Geruch von Prozessmedien markant. Das ebenfalls mobile Gerät vermag Fremdöl abzuscheiden und Mikroorganismen...

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MKR Cleaning Systems-9

When oil acts like sand during operations use the TrennMaster (SeparatingMaster) with UV-sterilization to remove tramp oils. Works wonders for coolants, machines and coworkers. Tramp oils hampers the beneficial effects of emulsions and solutions. Shorter lifetime and the spread of microorganisms are the consequences. Removing these tramp oils from operating fluids is the first step toward proper operating hygiene and lower costs. The MKR TrennMaster moves on to the next level. The integrated special UV flatbed reactors strikingly improve the appearance and odor of the fluid. Like our other equipment,...

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MKR Cleaning Systems-10

Praktische Physik zugunsten des Betriebs und der Umwelt: Tellerzentrifugen – Jungbrunnen für Prozessmedien. Ob in mobiler Version oder als stationäres System eingesetzt: Tellerzentrifugen von MKR reinigen Kühlschmierstoffe, Schneidöle und Waschmedien im Bypass-Modus unter laufendem Betrieb. Das jeweilige Prozessmedium wird dabei vom Maschinentank ab- und durch eine Zentrifuge gepumpt. Danach gelangt die von Partikeln und Fremdölen gereinigte Flüssigkeit wieder in die Produktions- oder Waschanlage zurück. So bleiben die Medien länger nutzbar – ohne Qualitätsverlust, wie führende Hersteller von...

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MKR Cleaning Systems-11

Applied physics benefits operations and the environment: Disk centrifuges as the fountain of youth for fluids. Whether you opt for the mobile or the stationary system, MKR disk centrifuges clean coolants, cutting oils and wash media in bypass mode. Your production continues uninterrupted. APPLICATION RANGE Treatment of: - Cooling lubricants - Degreasing baths - Rinsing tanks - Washing baths - Pre-treatment baths - Waste grinding fluids The respective dirty fluid is diverted from your equipment to the centrifuge where particles and tramp oils are removed. The cleaned fluid is then returned to...

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All MKR Metzger GmbH catalogs and technical brochures

  1. MKR catalogue

    27  Pages

  2. UC 1

    1  Page

  3. TM 450 UV

    1  Page

  4. TB 250

    1  Page

  5. TB 250 VA

    1  Page

  6. SF 500

    2  Pages

  7. SF 250

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.