Polyurethane Timing Belt PROVEN RELIABILITY

Table of Contents Introduction Design Manual Structure, Mechanical / Material Characteristics 3 Design Conditions 7 Design Procedure8 Standard Belt Type and Belt Order Code Linear Motion Design Procedure (Example) 9 Calculation Parameters 10 Standard Line up, Belt Order Code 4 　Belt Tooth Profile Selection 　Safety Factor, Coefficient of Friction 11 Applications Open End Applications 5 Tooth Profile Cleats Belt Applications 6 　Vertical Conveyer 　Level Conveyer Synchronous State Safety Precautions Please read all the warnings! ● lease take all necessary precautions when using our products. Also,...

Introduction FREESPANTM Belt is polyurethane timing belt made by MITSUBOSHI Belting Ltd. FREESPANTM Belt consists of thermoplastic polyurethane and steel cords. This belt is suitable for synchronous transportation and power transmission requiring accurate positioning. The tension members are parallel to each other to ensure a suitable synchronous drive. Polyurethane also has good physical properties & good chemical resistance. Belt Temperature range is from -30℃ to +80℃. Polyurethane ShoreA 92 Thermoplastic Polyurethane Tension member Zinc coated steel cords Steel Cord Mechanical Characteristics...

Standard Belt Type and Belt Order Code Standard Line up Tooth Profile Belt Type Fabric Type Open-End, Joined Tooth, Back, Tooth & Back Open-End, Joined Tooth, Back, Tooth & Back Open-End, Joined Tooth, Back, Tooth & Back Open-End, Joined Tooth, Back, Tooth & Back Open-End, Joined Open-End, Joined Open-End, Joined Belt Order Code ○○　○○−○○○○−− Belt Length Tooth Profile Type Width(mm) ML Open End MJ Joined FT Fabric Tooth Side FB Fabric Back Side FTB Fabric Tooth & Back Side T5 Tooth Profile 10mm Width 25　AT10−100000−FTB−L 100,000mm(100m) AT10 Tooth Profile 25mm Width Available in any length (Up...

Applications Open End Applications Linear Guide Positioning System Robot for Material Handling Automatic Door System (Elevators etc.) Lifting Machines Conveyers of Glass Plates for Displays (TV) Embroidery Machines Assembly Line for the Automotive Industry Large Industrial Robot Embroidery Machine

Cleats Belt Applications Packaging and Transfer System Vertical Conveyer Level Conveyer Synchronous State

Design Manual Design Conditions Linear Motion Belt (2 Shafts) Omega Linear Motion Belt Belt Width Safety Factor Meshing Tooth Number Idler Pulley Diameter Pulley Pitch Diameter Peripheral Force Tooth Share Strength Max Allowable Tensile Load Belt Breaking Strength Center Distance Carriage Mass Drive Torque Belt Speed Friction Force Drive Power Pulley Groove Number π×dp×n dp×n

Design Procedure STEP 1 Choice of Belt Tooth Profile Calculation of the Peripheral Force According to the Fig.-1, Select the tooth profile. This figure is based on more than 12 teeth meshing. In case of known Mass Horizontal or Conveying Fu=(m×α)+(m×g×μ) Vertical Fu=(m×α)+(m×g) Note μ number is shown in Table-5 In case of known drive power In case of known drive torque Determination of the Belt Width The belt width is calculated by following formula. Bw=(Fu×Ks×10)/(Fspec×Zm) Fu Ks Zm Zm Fspec Use above calculation result. Safety factor Number of tooth meshing in drive pulley. Z×arc　of　contact/360°...

Linear Motion Design Procedure (Example) Machine Condition Center Distance Pulley Diameter RPM Motor Power Fluctuating Rate Choice of Belt Tooth Profile Calculation of the Peripheral Force According to the belt profile selection table, We can choose AT10 Because Pulley diameter is 76mm, so Z=24 (O.D=74.54) Determination of the Belt Width Bw=(Fu×Ks×10)/(Fspec×Zm) Bw Bw Use above calculation result Safety factor Number of tooth meshing in drive pulley Z×arc　of　contact/360° Tooth share strength (N/cm) So, the next closest width is 25mm → 25AT10 is selected. Checking the Allowable Tension Pulley...

Calculation Parameters Belt Tooth Profile Selection This graph gives a indication of the belt width for each tooth profile. Please calculate the belt width followed by calculation procedure.

Safety Factor Safety factor depends on the operating conditions, Please use the following safety factor. Table-4 Operating Condition Safety Factor Steady Load Shock Load Coefficient of Friction When the supporting table is used, Please use the following Coefficient of Friction. Table-5 Polyurethane Steel

Tooth Profile Open End Belt Joined Belt Belt Characteristics Standard Color Polyurethane Standard Cords Standard Thickness Standard Roll Length Belt Options White Thermoplastic Polyurethane Shore A 92 S and Z zincked steel cords 2.2mm 100m Joined Belt Cleats Fabric Type FT, FB, FTB Belt Standard Width and Weight Width(mm) Tooth Share Strength rpm Max Allowable Tension Width(mm) Max Allowable Tensile Load Breaking Strength Joined Belt Minimum Pulley T5 2 Shafts Inside Idler Outside Idler Minimum length 1000mm Tooth Share Strength and Max allowable Tension become 50% Joined belt is suitable for...

Open End Belt Joined Belt Belt Characteristics Standard Color Polyurethane Standard Cords Standard Thickness Standard Roll Length Belt Options White Thermoplastic Polyurethane Shore A 92 S and Z zincked steel cords 4.5mm 100m Joined Belt Cleats Fabric Type FT, FB, FTB Belt Standard Width and Weight Width(mm) Tooth Share Strength rpm Max Allowable Tension Width(mm) Max Allowable Tensile Load Breaking Strength Joined Belt Minimum Pulley T10 2 Shafts Inside Idler Outside Idler Minimum length 1000mm Tooth Share Strength and Max allowable Tension become 50% Joined belt is suitable for transportation....

Open End Belt Joined Belt Belt Characteristics Standard Color Polyurethane Standard Cords Standard Thickness Standard Roll Length Belt Options White Thermoplastic Polyurethane Shore A 92 S and Z zincked steel cords 2.7mm 100m Joined Belt Cleats Fabric Type FT, FB, FTB Belt Standard Width and Weight Width(mm) Tooth Share Strength rpm Max Allowable Tension Width(mm) Max Allowable Tensile Load Breaking Strength Joined Belt Minimum Pulley AT5 2 Shafts Outside Idler Minimum length 1000mm Tooth Share Strength and Max allowable Tension become 50% Joined belt is suitable for transportation. Inside Idler...