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Industrial power transmission products
Industrial power transmission products
The document stresses the importance of adhering to safety precautions when using industrial power transmission products like conveyor belts and engineering plastics. Safety warnings are categorized into 'Danger', 'Warning', and 'Caution', highlighting risks such as severe injury or death from misuse.
Users are advised to install safety devices to prevent accidents if a belt fails. Belts should not be used for lifting or towing, and antistatic measures should be taken to prevent static electricity from causing fires or malfunctions. Proper installation and maintenance are crucial to avoid entanglement and ensure belt longevity.
Belts should be stored in low humidity and within a temperature range of -10℃ to 40℃, away from direct sunlight. Proper equipment should be used to handle heavy belts to prevent back injuries.
The document advises on correct procedures for mounting and operating belts, including ensuring proper tension and alignment to prevent premature failure.
Used belts should be handled with care to avoid environmental hazards, and they should not be burned due to the risk of hazardous gas production.
Similar precautions are advised for engineering plastic products, emphasizing the need for proper storage, handling, and use to prevent accidents and ensure product integrity.
The document outlines the importance of securing couplings to prevent them from coming off and causing accidents. Proper maintenance and replacement procedures are detailed.
Safety measures include using belts compliant with food hygiene laws for food applications and ensuring power is off before inspection or fitting.
The document includes a detailed index of products, specifications, and application examples, covering various types of belts and couplings used in industrial power transmission.
The document lists numerous belt types, including SUPER TORQUE G, MEGA TORQUE G, SYNCHROSTAR, and others, each with specific applications such as high power transmission, accurate positioning, and resistance to environmental factors like ozone and heat. Each belt type is associated with specifications, including tooth shape, material, and application suitability.
The document outlines the selection process for belts based on application needs, such as slip tolerance, drive classification, and environmental resistance. It emphasizes the importance of choosing the right belt for specific operational conditions to ensure optimal performance and longevity.
The belts are designed to meet various industrial standards, ensuring compatibility and reliability in diverse applications. The document references ISO standards for general use belts, highlighting their compliance with international quality benchmarks.
For each belt type, the document provides recommendations on usage scenarios, such as high-speed drives, multi-pulley systems, and environments requiring high resistance to heat, water, or chemicals. It advises on best practices for installation and maintenance to maximize efficiency and reduce wear.
The document includes selection charts that categorize belts by features, such as high power transmission, flexibility, and environmental resistance. These charts serve as a quick reference for selecting the appropriate belt based on specific operational requirements.
The document highlights critical parameters such as slip tolerance, drive classification, and environmental properties, which are essential for selecting the right belt for a given application. It also notes the importance of considering factors like noise and vibration in the selection process.
The document highlights the characteristics and advantages of different timing belts. For instance, the Extra High Torque Timing Belt offers a larger power transmission capacity, long operation life, and reduced noise. The High Precision Positioning Timing Belt is noted for its jumping resistance, high damping characteristics, and high precision of positioning repeatability.
Standard belt sizes are listed for various belt types, including MTS3M, MTS5M, G8M, and G14M. Each entry includes product codes, the number of teeth, and belt pitch length.
The document provides applications for different belt types, such as home sewing machines, printers, copiers, and industrial machinery. It also mentions the use of belts in precision equipment and IT systems.
The green eco® Series is introduced as an environmentally-friendly option, using EPDM compound rubber for excellent ozone resistance and reduced rubber dust dispersion.
Recommendations include using specially designed pulleys for certain belts to achieve optimal performance and considering heat or oil-resistant specifications for rubber belts in high-temperature or oil-contaminated environments.
The document serves as a comprehensive guide for selecting the appropriate timing belt based on specific requirements, highlighting the importance of matching belt specifications with application needs to ensure efficient and reliable performance.
The document outlines various specifications for MEGA TORQUE belts, including belt width, type, and length. Belt widths are provided in millimeters, with corresponding codes for easy identification. The document specifies different belt types such as MTS8M, MTS14M, and others, each with distinct characteristics and applications.
This document provides detailed specifications and guidelines for various types of power transmission belts and pulleys, focusing on frictional forced power transmission systems. It includes information on product codes, dimensions, and application instructions for different belt types and pulley systems.
- MAXSTAR WEDGE Bushing Pulley: Utilizes a bushing system for easy attachment and removal, ensuring long shaft life and easy centering. Product code example: 450-5V-3-R1.
- e-Power® V-Belt: Offers enhanced flexibility, energy efficiency, and compatibility with existing pulley designs. Available in Raw Edge Cogged and Wrapped Notched types.
- RIBSTAR Belt G: Combines V-Belt power transmission with Flat Belt flexibility, suitable for high-speed operations.
- FLEXSTAR® Belt: Known for its large power transmission capacity, compact design, and cost efficiency.
- SUPER FLEXSTAR® Belt: High tension flat belt suitable for press applications and conveyance.
- POLYMAX® Belt: Features a wide-angle design for high-speed power transmission with low vibration.
- Mounting and Detaching Bushing Pulley: Instructions include placing the bushing in the pulley, attaching it to the shaft, and fastening bolts evenly. Protective gear is recommended during installation.
- Ensure bolt tightening torque is adhered to for safety and efficiency.
- Contact the manufacturer for sizes beyond the standard offerings.
- Belts and pulleys are applicable in various industrial settings, including textile and agricultural machinery.
- Specific belts like the FLEXSTAR® Belt J are designed for precise conveyance of items like tickets and plastic cards.
- ISO codes are provided for specific belt sizes.
- For detailed dimensions and product codes, refer to the respective sections in the document.
The document provides detailed specifications and characteristics of various types of belts and engineering plastics used in industrial applications. It covers materials such as polyurethane and steel cords, and engineering plastics like casting nylon, UHMW-PE, polyacetal, and PEEK.
The belts are made from polyurethane with steel cords, suitable for synchronous transportation and power transmission. They have a temperature range of -30℃ to 80℃. The document lists different belt types, dimensions, and product codes, highlighting the standard color as white and the use of thermoplastic polyurethane Shore A 92.
The document outlines the standard dimensions and minimum pulley teeth for various belt profiles like HTD5M, HTD8M, and HTD14M. It also describes the options for jointed belts, cleats, and fabric types (FT, FB, FTB).
The document details several engineering plastics, including casting nylon, UHMW-PE, polyacetal, and PEEK. Each material is described with its grades, characteristics, and applications. For instance, casting nylon is noted for its mechanical strength and reduced degradation under high temperatures, while UHMW-PE is recognized for its abrasion resistance and low friction.
The materials are used in various industrial applications, including machinery parts, food production facilities, and semiconductor manufacturing equipment. Specific grades are tailored for different uses, such as high antistatic performance for UHMW-ASB in electronics manufacturing.
The document includes tables listing properties like tensile strength, thermal conductivity, and dielectric strength for each material. It also provides size tables for different product types, indicating stocked and non-stocked items.
The document suggests contacting the manufacturer for details on special cleats and emphasizes the importance of selecting the appropriate material grade for specific industrial applications to ensure optimal performance and durability.
This document provides detailed technical specifications and applications for various engineering plastic products, including UHMW (Ultra High Molecular Weight) and Polyacetal materials, as well as high-performance plastics like PEEK®.
- UHMW materials are used in various facilities such as cement, coal storage, and semiconductor manufacturing.
- Key properties include tensile strength, compressive strength, and thermal conductivity, with specific ASTM tests listed for each property.
- Rail dimensions and types are specified, including flat, chain, and snap-on rails, with details on thickness, width, and length.
- Polyacetal is available in homopolymer and copolymer forms, with applications in food production, transport equipment, and electronic components.
- Properties include tensile strength, flexural strength, and dielectric strength, with specific ASTM tests provided.
- Special grades like Copolymer-BG and M5BK offer high sliding performance for various loads.
- PEEK®-NA is highlighted for its heat and chemical resistance, suitable for industries like aerospace and medical equipment.
- Properties include tensile strength, thermal conductivity, and water absorption, with ASTM tests specified.
- The document lists global factories and sales offices, including locations in the USA, Europe, and Asia.
- Contact details for each location are provided, emphasizing the company's international reach.
- Trademarks such as DELRIN®, DURACON®, and PEEK® are acknowledged.
- The document includes a disclaimer regarding the use of the information and product warranties.
Catalog excerpts
INDUSTRIAL POWER TRANSMISSION PRODUCTS CONVEYOR BELTS ENGINEERING PLASTIC 2013 To give attentive consideration to both humanity and nature.
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Safety Precautions Please read all the warnings! ● Please take all necessary precautions when using our products. Also, Please review relevant product catalog and design documents, etc. Significances of safety precautions are categorized as follows: M e a n i n g s Danger Warning Caution Imminently causing death or severe injury to the user who misuses products. Possibly causing death or severe injury to the user who misuses products. Possibly causing personal injury or property damage if misused. Power Transmission Products Use ● If you expect that a belt will fail and idle, free-run, or stop...
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Plastic Conveyor Belts Use ●Do not use the belt as a lifting or towing device. ●To convey unpackaged food, use a belt that complies with the applicable food hygiene law of your country. Storage & Transportation Warning Caution ●To store a large plastic conveyor belt, use a suitable jig or stopper to prevent accidents due to belt toppling or tumbling. ●Use suitable equipment to carry and handle large plastic conveyor belts. Otherwise, back injury may result. Mounting & Operation ● efore fitting and inspecting the plastic conveyor belt, be sure to turn off the power of the conveyor and related...
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1. Power Transmission Belts
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Ⅰ Synchronous Power Transmission Round Tooth Timing Belt Trapezoidal Tooth Timing Belt Ⅲ Direct Connected Power Transmission Chemi-Chan®
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Synchronous Power Transmission & Direct Connected Power Transmission Large Knitting Machine (SUPER TORQUE Timing Belt) Polisher (SUPER TORQUE Timing Belt) Copier (Rubber Timing Belt) Frictional Forced Power Transmission Application Example Heavy Duty Polisher (MAXSTAR WEDGE V-Belt) Combine (V-Belt for Agricultural Machines) Food Processor (RIBSTAR Belt)
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Marine Engine (TSCHAN® Coupling S ) Plastic Card Vender (Polyurethane Timing Belt) Packaging Machine (Polyurethane Double Timing Belt) Large Industrial Robot (FREESPANTM Belt) Dryer (V-Belt) NC Lathe (RIBSTAR Belt) NC Lathe (Multi-POLYMAX Belt) o show the application examples clearly, safety covers are removed in the T pictures on this page. Always put on the safety covers when in use.
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Lineup of Belts & Related Products Product Name & Application Product Name & Application SUPER TORQUE Timing Belt (General use) Classical V-Belt (General use) MEGA TORQUE Timing Belt G&U, GⅡ, EX (Heavy-duty use) Multi V-Belt (General use : Joined V-Belt) Less Thickness Wrapped V-Belt (Agricultural use) Orange label SUPER AG-X MAXSTAR WEDGE V-Belt (Heavy-duty use) Rubber Timing Belt H-Series green eco® Series New! LONG-SPAN Timing Belt (Endless & Open-End) Wrapped Belt BARE-BACK® V-Belt (Agricultural use, Washer and Dryer) Timing Belt U (Polyurethane belt) Timing Belt Timing Belt G (Rubber...
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Raw Edge COGGED V-Belt (Agricultural use) Orange label SUPER GOLD 1000 AG COG 4 AG COG 20 Product Name & Application Ribbed Belt Product Name & Application RIBSTAR Belt G (Rubber) RIBSTAR Belt U (Polyurethane) MB Belt (For Sewing Machine) Raw Edge COGGED V-Belt (Agricultural use) TRIPLEX e-POWER® New! Raw Edge MULTI-PLY V-Belt (Automotive use) Raw Edge COGGED V-Belt (Automotive use) Polyurethane Belt POLYMAX Belt (Wide-angle Polyurethane V-Belt) Raw Edge COGGED Variable Speed Belt STARROPE® & SUPER STARROPE® (Polyurethane Round Rope) PRENE V-ROPE & HEXAGONAL-ROPE (Polyurethane Rope) FREESPANTM...
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■ Industrial Power Transmission Product Selection Chart How much slip can you allow? What features d o you need? Type of Belt / Pulley Slip Drive Tolerance Classification Mitsuboshi Products Lineup for Power Transmission Belts Features Tooth Shape or Form Product Name High power transmission, heat resistance, water resistance, flex fatigue resistance Synchronous Power Transmission SUPER TORQUE G Open-End SUPER TORQUE G Endless Accurate positioning Ozone resistance Round tooth SUPER TORQUE G Double Timing green eco® Series Synchronous transportation Long-span drive General use (for motor drive)...
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Selecting Power Transmission Belts and Related Products Excellent ● Good No Sign Caution needed when in use ▲ Not suitable − A wide range of products are available at Mitsuboshi to suite your needs. Refer to the following property chart when selecting belts. High Compactpowerdesign trasmission HighSpeed drive Environmental Properties Continuous Joint Smooth Back side speed processing operation drive change Back side tension Frequent Heat Cold Water Oil Acid Alkali Ozone Weather start & resistance resistance resistance resistance resistance resistance resistance resistance stop
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Cross-Sectional Dimensions Minimum Pulley Diameter(mm) Highest Speed (m/sec) Classical V-Belt MAXSTAR WEDGE V-Belt Multi MAXSTAR WEDGE V-Belt (Joined V-Belt) POLYMAX Belt MB Belt (Polyurethane V-Belt) STARROPE® / SUPER STARROPE® PRENE V-ROPE PRENE HEXAGONAL-ROPE SUPER TORQUE Timing Belt (Round tooth) MEGA TORQUE Timing Belt GIGA TORQUE Timing Belt Timing Belt (Trapezoidal tooth) RIBSTAR Belt (V-Ribbed Belt) FLEXSTAR® Belt top width (mm)×thickness (mm)×angle (° ) Note 1 Values in ( ) are only used under limited conditions. Avoid these values as much as possible. The conditions of use such as pulley...
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LONG-SPAN Timing Belt… …………………… P32 Timing Pulley ………………………………… P33, 34
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Synchronous Power I Round Tooth Timing Belt Belt Type, Dimensions & Product Code Belt Type Standard Dimensions Standard Width Code Width Product Code Minimum Pulley Size *1 Pulley diameter (mm) No. of teeth Pitch Line Belt Tooth Pitch 2mm Pitch Line Belt Tooth Pitch 3mm Pitch Line Belt Tooth Pitch 5mm Belt Tooth Pitch 8mm Belt Tooth Pitch 14mm Belt Belt Type GB Type (bare back) Belt Type GB Type In case of double uack) Belt Type GB Type Belt Width - Belt Type Belt Width Belt Type Computer terminal Cash register Fish sonar finder Depth finder Vending Machine Ticketing machine Ticket gate Bank...
Open the catalog to page 14All MITSUBOSHI catalogs and technical brochures
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