Overview: The document provides detailed information on the BXD range of multi-functional
milling cutters designed for high-performance machining of aluminum alloys and heat-resistant materials. It highlights new features, specifications, and operational guidelines for optimal use.
Specifications: The BXD milling cutters are available in various diameters and are designed for high aluminum removal rates exceeding 3000 cc/min. They feature low resistance geometry and inserts with a rigid tool body, suitable for deeper milling with a new offset shank type.
Features: Key features include fracture resistance, concave cutting edges, helical flanks, and double-phased helical rake angles. The cutters are capable of multiple functions such as ramping, face milling, 3D copying, helical cutting, and shoulder milling without the need for pre-machined holes.
Inserts: The LC15TF DLC-coated inserts are introduced for enhanced performance in aluminum alloy machining. The inserts are designed for low resistance and high rigidity, ensuring secure high-revolution milling with Mitsubishi's proprietary "Anti Fly Insert" mechanism.
Operational Guidelines: The document emphasizes the importance of adhering to maximum allowable revolutions based on ISO15641 standards. It advises on balancing the tool assembly according to G6.3 based on ISO1940 quality grades and provides recommended clamp torque values for different models.
Cutting Conditions: Recommended cutting conditions are provided for various materials, including mild steel, carbon steel, alloy steel, hardened steel, stainless steel, heat-resistant alloys, aluminum alloys, and titanium alloys. The document specifies cutting speeds and feed per tooth for optimal performance.
Safety and Handling: Safety precautions include using prescribed inserts and parts, handling tools with protection such as gloves, and applying recommended clamp torque values to prevent injuries and ensure operational safety.
Contact Information: The document lists contact details for Mitsubishi Materials offices in Poland, Germany, Spain, the UK, France, Italy, and Russia for further inquiries and support.