Drilling catalogue

Drilling catalogue
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Drilling catalogue

Product catalog summary
Overview: The document provides comprehensive technical specifications and recommendations for Mitsubishi Carbide's drilling tools, including MSE solid carbide micro drills, MWE/MWS drills, MSL Super Long Solid Carbide Drills, and MHE solid carbide and indexable drills. These tools are designed for precision, efficiency, and stability in various drilling applications.
Specifications:
  • MSE Micro Drills: Made from ultra micro grain carbide, high-grade high alloy HSS, and cobalt high-speed steel. Coatings include MIRACLE (Al,Ti)N, VIOLET, and UP for enhanced performance. Diameter tolerance ranges from Ø0.10 to Ø3.00 mm.
  • MWE/MWS Drills: Feature a unique cross-sectional shape for improved chip disposability, with VP15TF micrograin cemented carbide and Miracle coating for high welding resistance.
  • MSL Super Long Drills: Designed for deep hole drilling with a length-to-diameter ratio of 20xD to 30xD, using VP15TF micrograin cemented carbide with (AI, Ti)N Miracle coating.
  • MHE Drills: Available in diameters from ø10 to ø18mm, emphasizing reduced cutting torque and improved chip control.
Cutting Conditions:
  • For stainless steel (SUS304): Cutting speed of 9.4 m/min, feed of 0.015 mm/rev.
  • For aluminum alloy (A7075P): Cutting speed of 25 m/min, feed of 0.075 mm/rev.
  • For Cf53 (1.1213) with hardness 150-180HB: Cutting speed of 80 m/min, feed of 0.2 mm/rev.
  • Coolant recommendations include water-soluble emulsion and internal coolant types MZS or VAPDSSUS for difficult materials.
Performance Evaluation:
  • Drills exhibit high wear resistance, maintaining hole size accuracy and prolonging tool life.
  • Performance graphs show stable and small force components throughout machining, with superior chip breaking properties compared to competitors.
Recommendations:
  • Use spot drills for holes up to Ø0.3 mm and adjust cutting conditions based on machine and workpiece rigidity.
  • For holes over 5D, reduce the peck distance.
  • Ensure high rigidity in machine setup and workholding to prevent drill fractures.
Additional Features:
  • Wide flute design prevents chip jamming and ensures stable machining.
  • Special flute geometry and wavy cutting edge promote smooth chip evacuation.
Troubleshooting:
  • Addresses common drilling issues such as drill breakage, chipping, thermal cracks, and poor hole accuracy with solutions involving cutting condition adjustments and machine setup.
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Catalog excerpts

Drilling catalogue-1

D004E GERMANY MMC HARTMETALL GMBH DRILLING PRODUCTS DRILLING PRODUCTS 2009 - 2010 COMENIUSSTR. 2, 40670, MEERBUSCH, GERMANY TEL +49-2159-91890 FAX +49-2159-918966 E-MAIL: [email protected] U.K. MMC HARDMETAL U.K.LTD. MITSUBISHI HOUSE, GALENA CLOSE, TAMWORTH, STAFFS. B77 4AS, U.K. TEL +44-1827-312312 FAX +44-1827-312314 E-MAIL: [email protected] SPAIN MITSUBISHI MATERIALS ESPAÑA, S.A. CALLE EMPERADOR 2, 46136, MUSEROS, VALENCIA, SPAIN TEL +34-96-144-1711 FAX +34-96-144-3786 E-MAIL: [email protected] ITALY MMC ITALIA S.R.L V.LE DELLE INDUSTRIE 2, 20020 ARESE (MI), ITALY TEL +39-02 93 77 03 1 FAX +39-02 93 58 90 93 E-MAIL: [email protected] FRANCE MMC METAL FRANCE S.A.R.L. 6, RUE JACQUES MONOD, 91400, ORSAY, FRANCE TEL +33-1-69 35 53 53 FAX +33-1-69 35 53 50 E-MAIL: [email protected] JAPAN‘S NO. DRILLING TOOLS RUSSIA MITSUBISHI HARDMETAL OOO LTD. UL. POCHTOVAJA, 36, BLDG. 1 105082 MOSCOW, RUSSIA TEL +7-495-72558-85 FAX +7-495-98139-73 E-MAIL: [email protected] POLAND MITSUBISHI HARDMETAL POLAND SP. Z O.O. AL. ARMII KRAJOWEJ 61, 50-541 WROCLAW, POLAND TEL +48 71 335-16-20 FAX +48 71 335-16-21 E-MAIL: [email protected] HUNGARY MITSUBISHI HARDMETAL HUNGARY KÖZVETLEN MAGYARORSZÁGI, KERESKEDELMI KÉPVISELETE ADY ENDRE UTCA 78, SEMJÉHÁZA, H-8862 TEL +36 93 38 33 64 FAX +36 93 38 33 64 E-MAIL: [email protected] MITSUBISHI CARBIDE CHOOSE JAPAN’S NO. 1 2009.11(5IDD) PRINTED IN GERMANY KBA RAPIDA 105 HYBRID TECHNOLOGY 100% WOODFREE PAPER www.mitsubishicarbide.com

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Drilling catalogue-5

Page M N H Cast Iron Special Alloy Light Alloy Hardened Steel &0.5 ~ &13.0 l/d ~ 12 VAPDMSUS V D204 D210 &1.0 ~ &13.0 l/d ~ 10 VEUSM V D211 D213 l/d ~ 12 VAPDSCB V D219 D222 l/d 3~5 STAW VP D146 D150 &14.0 ~ &30.4 l/d 3~8 TAW VP D151 D162 &12.0 ~ &56.0 l/d ~4 TAF D164 D174 &8.0 ~ &40.0 l/d ~3 BRA UP D179 D184 &14.0 ~ &30.0 l/d ~3 BRS UP e e e D181 D184 &14.0 ~ &30.0 l/d ~5 BRM UP e e e D182 D184 &14.0 ~ &30.0 l/d ~7 BRK UP D183 D184 DRILL SELECTION CHART DRILLING Internal Internal External General Steel D210 Mild Steel D197 Shape Coating V Product Code Coolant VAPDSSUS &10.0 ~ & 13.9 Indexable...

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Drilling catalogue-6

DRILL NAVj DRILL SELECTION CHART • Solid Carbide Drills Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-7

DRILL NAVI RILL SELECTION CHART • Mini Solid Carbide Drills Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-8

DRILL NAVI DRILL SELECTION CHART • HSS-Co Drills Shank Type Page Number • Brazed Drills Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-9

DRILL NAVI RILL SELECTION CHART Shank Type Page Number Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-10

DRILL NAVI_ DRILL SELECTION CHART • Solid Carbide Drills Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-11

DRILL NAVI_ DRILL SELECTION CHART • Mini Solid Carbide Drills Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-12

DRILL NAVI_ DRILL SELECTION CHART • HSS-Co Drills Shank Type Page Number • Brazed Drills Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-13

DRILL NAVI_ DRILL SELECTION CHART Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-14

DRILL NAVj RILL SELECTION CHART • Solid Carbide Drills Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-15

DRILL NAVI RILL SELECTION CHART • Mini Solid Carbide Drills Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-16

DRILL NAVj RILL SELECTION CHART • HSS-Co Drills Shank Type Page Number Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-17

DRILL NAVI RILL SELECTION CHART Shank Type Page Number Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-18

SUPER ALLOYS DRILL NAVI DRILL SELECTION CHART Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-19

DRILL NAVI DRILL SELECTION CHART SUPER ALLOYS • Mini Solid Carbide Drills Shank Type Page Number • HSS-Co Drills Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-20

DRILL NAVI RILL SELECTION CHART • Solid Carbide Drills Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-21

DRILL NAVI RILL SELECTION CHART • Mini Solid Carbide Drills Shank Type Page Number • HSS-Co Drills "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-22

DRILL NAVI DRILL SELECTION CHART • Solid Carbide Drills Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-23

DRILL NAVI DRILL SELECTION CHART 0 Solid carbide drill for wheel hubs Shank Type Page Number 0 HSS-Co Drill for counter boring Shank Type Page Number 0 Insertable Drill for Rivet holes Shank Type Page Number "Note: Manufacturers Standard. For more details please refer to the product page.

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Drilling catalogue-24

PRODUCT CODE IDENTIFICATION PRODUCT CODE OF DRILLS MW Drill Product Name E 0300 Coolant Type S Diameter L/D A Shank Diameter Type MW : MWE/MWS Drills E : External Coolant Ex. S : 1D / 2D MS : MSL Drills S : Internal Coolant 0300 | & 3.0 M: 3D A : Shank with the same diameter as the drill MP : MPS Drills L : Internal Coolant 0050 | & 0.5 L : 5D (MAE / MAS Type = 6D) B : Shank with fixed diameter MN : MNS Drills X : 8D / 12D MH : MHS Drills LppC: 8D, 10D, 12D, 15D etc. DRILLING PRODUCT CODE IDENTIFICATION MA : MAE/MAS Drills INFO D022 *Exceptions partly included. VA PD S SUS D0300 Drill Product...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.