MITSUBISHI CARBIDE High efficiency machining of aluminium alloys Complete range for high efficiency machining High speed milling over 6,000cc/min (Roughing type)
Open the catalog to page 1ALIMASTER y Features a High efficiency machining for aluminium alloys. a Machining for aerospace and general aluminium alloy. y Series Ball nose end mill AM2MB R0.5─R10 Ball nose end mill, 2 flute, Short cut length, Relieved neck Squear end mill AM2MR on ansi Exp End mill, Medium cut length, 2 flute, General purpose cutter AM2SC End mill, Short cut length, 2 flute, Relieved neck, Centre cutting AM3SS &3─&25 &3─&20 on ansi Exp End mill, Short cut length, 3 flute, Relieved neck, Non centre cutting &10─&25 AM3MF &6─&16 AM4MF &20─&25 End mill, Medium cut length, 3 flute, Centre cutting End mill,...
Open the catalog to page 2End mill, Medium cut length, 2 flute, General purpose cutter ► Optimum choice for high speed rough and finish machining of aluminium. >For ultra high metal removal rates. ** Will be discontinued at the end of September 2008. • : Inventory maintained. ▲ : Inventory maintained. To be replaced by new products.
Open the catalog to page 4• Optimum choice for high speed machining of aluminium. * Expand jhe neck diameter is only applied to items produced after July 2007.
Open the catalog to page 5End mill, Medium cut length, 3 flute, Centre cutting Versatile end mill for slotting and end milling of aluminium. • For high tolerance and precision finish machining. End mill, Medium cut length, 4 flute, Finishing type, Centre cutting •Versatile 4 flute end mill for aluminium. • For high tolerance and precision finish machining. • : Inventory maintained.
Open the catalog to page 6Corner radius end mill, Short cut length, 2 flute, Relieved neck • High efficiency machining of aluminium alloy. • : Inventory maintained.
Open the catalog to page 8Corner radius end mill, Short cut length, 3 flute, Relieved neck • High efficiency machining of aluminium alloy. • : Inventory maintained.
Open the catalog to page 10The neck diameter is only applied to items produced after July 2007.
Open the catalog to page 11Roughing end mill, Short cut length, 3 flute, Relieved neck >3 flute uncoated end mill for roughing aluminium alloy. The neck diameter is only applied to items produced after July 2007. Roughing end mill, Medium cut length, 3 flute, Relieved neck >3 flute uncoated end mill for roughing aluminium alloy. • : Inventory maintained. □ : Non stock, produced to order only.
Open the catalog to page 12Roughing end mill, Corner radius, 3 flute, Short cut length, Relieved neck • High productivity roughing of aluminium alloys. The neck diameter is only applied to items produced after July 2007.
Open the catalog to page 13Ball nose end mill, 2 flute, Short cut length, Relieved neck * When drilling, reduce the feed rate by 50%. End mill, Medium cut length, 2 flute, General purpose cutter
Open the catalog to page 14End mill, Short cut length, 2 flute, Relieved neck, Centre cutting End mill, Medium cut length, 3 flute, Centre cutting
Open the catalog to page 15ALIMASTER END MILLS AM4MF 4 flute, Finishing type, Centre cutting End mill, Medium cut length, Work material Aluminium alloy Dia. (mm) Revolution (min-1) Feed rate (mm/min) 20 25 8,000 6,000 5,700 4,800 0.05D D Depth of cut 1.5D 0.1 ─ 0.3D D:Dia. AM3SS 3 flute, Relieved neck, Non centre cutting End mill, Short cut length, Work material Aluminium alloy Dia. (mm) Revolution (min-1) Feed rate (mm/min) 10 12 16 20 25 16,000 12,000 10,000 8,000 6,000 1,600 ─ 2,500 1,600 ─ 2,500 1,300 ─ 2,100 1,100 ─ 1,600 800 ─ 1,200 0.25D ─ 0.5D D Depth of cut D 0.25 ─ 0.5D D:Dia. 15
Open the catalog to page 16Corner radius end mill, Short cut length, 2 flute, Relieved neck 1) This table shows the cutting condition with less than 4D overhang length. If more than 4D, spindle speed, feed rate and depth of cut should 2) If the rigidity of the machine or the workpiece installation is very low, or chattering and noise are generated, please reduce the revolution and the feed rate proportionately. 3) Water-soluble cutting fluid is recommended. 4) Climb cutting is recommended for side milling. Corner radius end mill, Short cut length, 3 flute, Relieved neck Aluminium alloy Feed rate Side milling 1) This table...
Open the catalog to page 17Roughing end mill, Short cut length, 3 flute, Relieved neck Roughing end mill, Corner radius, 3 flute, Short cut length, Relieved neck ISide milling 1) If the rigidity of the machine or the workpiece installation is very low, or chattering and noise are generated, please reduce the revolution and the feed rate proportionately, or set a smaller depth of cut. 2) If the depth of cut is shallow, the revolution and feed rate can be increased. 3) Water-soluble cutting fluid is recommended. 4) Climb cutting is recommended for side milling. Using a high-speed and high-rigidity machining centre ■Side...
Open the catalog to page 18Roughing end mill, Medium cut length, 3 flute, Relieved neck ISide milling 1) If the rigidity of the machine or the workpiece installation is very low, or chattering and noise are generated, please reduce the revolution and the feed rate proportionately, or set the depth of cut smaller. 2) If the depth of cut is shallow, the revolution and feed rate can be increased. 3) Water-soluble cutting fluid is recommended. 4) Climb cutting is recommended for side milling.
Open the catalog to page 19Excellent finish surface. Chip removal volume up to 6,250cc/min Increased machining efficiency. ■Cutting conditions ^MITSUBISHI MATERIALS Comeniusstr. 2, 40670 Meerbusch Germany e-mail [email protected] Mitsubishi House, Galena Close, Tamworth, Staffs. B77 4AS, U.K. e-mail [email protected] MMC METAL FRANCE s.a.r.l. 6, Rue Jacques Monod, 91400 Orsay, France e-mail [email protected] MITSUBISHI MATERIALS ESPANA, S.A. Calle Emperador2, 46136 Museros/Valencia, Spain e-mail [email protected] V.le Delle Industrie 20/5, 20020 Milano Italy e-mail [email protected] ALArmii Krajowej...
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