SG-R SERIES

SG-R SERIES
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SG-R SERIES

Product catalog summary
Introduction
The document provides an overview of the Mitsubishi Electric Die Sinking SG-R Series, emphasizing its innovation, precision, and durability since 1964. It highlights the integration of advanced technologies like Artificial Intelligence (AI) for enhanced performance.
Key Features and Technologies
  • Generator Technology: Features the GV80 generator with options for 80 A or 120 A peak performance, designed for minimal wear and high efficiency in machining materials like carbide and titanium.
  • Nano Pulse Circuit: Ensures world-class finishes with minimal microcracking, extending the service life of machined components.
  • AI Integration: The D-CUBES control generation uses AI for self-learning process optimization, enhancing productivity and reducing wear.
  • Data Management 4.0: Offers tools for comprehensive data analysis, supporting external data processing and operational efficiency.
Design and Construction
  • Machine Base: Boasts a rock-solid machine base for precision and durability, with high-class components ensuring long-term reliability.
  • Ergonomic Design: Features like a three-sided lifting tank and precision-ground work table enhance accessibility and ease of use.
  • Compact and Precise: The SG8R model is designed for extreme precision with a granite worktable for optimal material feedback and precision machining.
Operational Ease and User Guidance
  • Dialogue-Assisted Programming: Simplifies operation with user-friendly interfaces and automatic machining strategy assignments.
  • Remote Control and CNC: Includes features for remote operation and CNC control, enhancing flexibility and user comfort.
Performance and Efficiency
  • High-Speed Machining: Offers up to 40% faster machining speeds with precision axis movements and powerful flushing systems.
  • Energy Efficiency: The GV generator is designed for minimal power loss, reducing energy costs while maintaining high performance.
Applications and Use Cases
The SG-R series is suitable for industries like mold making, aerospace, and medical technology, offering high performance with low wear and precise results.
Conclusion
The Mitsubishi Electric SG-R Series combines advanced technology, precision engineering, and user-friendly design to deliver high-performance EDM solutions. Its integration of AI and data management tools positions it as a leader in the field, offering reliability and efficiency for diverse industrial applications.
Gesture Control and Ergonomics
Introduces a slim ergonomic manual control box supporting gesture controls such as tap, swipe, and pinch, enhancing user interaction and control efficiency.
Advanced Machining and Real-time Information
New algorithms and AI improve machining time calculations, allowing for precise predictions. The system provides real-time information, enabling users to monitor and intervene in live processes for optimal results.
Integrated Job Planner
Offers flexibility with adaptable job planning, allowing for quick responses to changing requirements and efficient management of multiple machining programs.
Programming Solutions
The ESPERADVANCE PRO and PRO lite software provide comprehensive programming solutions, including 3D graphic simulation and offline programming capabilities, enhancing reliability and convenience.
Simple Operation and Intelligent Support
Dialogue-guided programming and a touch screen interface simplify operations. The system includes an extensive library for automatic program generation and supports custom deflection cycles.
Remote Control and Data Management
The mcAnywhere service offers remote control and status updates, while the MTConnect interface supports process data management and integration with production management systems.
Safety and Precision Features
Standard safety features include a precision C-axis, automatic extinguishing system, and linear scales with temperature compensation. Rapid filter changes and automatic lubrication enhance maintenance efficiency.
Customization and Flexibility
Supports various customizations, including high-speed spindles, powerful generators, and optional clamping systems, catering to diverse machining needs.
Automation and Expert Assistance
The machines are "automation-ready," supporting integration with handling systems and robots. Mitsubishi Electric provides expert assistance through hotlines and online support, ensuring minimal downtime.
Training and Support
Training programs are available at Mitsubishi Electric's technology center, offering courses from basic to advanced levels, ensuring users gain practical skills and knowledge.
Technical Specifications
Provides detailed technical specifications for various models, including machine weight, dimensions, and generator capacities, highlighting their suitability for precision and automation.
Specifications
  • Machine Dimensions and Capacities: Outlines the travel dimensions (X/Y/Z) for each model, maximum workpiece dimensions and weight, and table dimensions. For example, the SG28R model has a travel of 650/450/400 mm and can handle workpieces up to 1050 x 760 x 350 mm, weighing up to 2000 kg.
  • Table Layout: The SG8R features a granite table with 3 T-slots, while the SG12R and SG28R have steel tables with 5 slots.
  • Dielectric System: The maximum dielectric filling level is specified, with the SG28R allowing up to 400 mm.
  • Control System: All models use a CNC closed circuit control system with input methods including keyboard, USB, Ethernet, and a 19” touchscreen.
  • Generator Specifications: The power supply unit is a regenerative transistor pulse type, with a maximum output current of 80 A, optionally 120 A for some models.
Optional Features
  • Electrode changers, high-speed spindles, and various clamping systems are available as factory options.
  • Additional features include high-pressure pumps, tricolour status lamps, and 3D check capabilities.
Installation Requirements
  • The EDM systems should be installed on a hard industrial floor, preferably consolidated concrete, and may require additional shielding to comply with EMC directives.
  • The cooling unit uses fluorinated greenhouse gas R407C, with further details available in the operating instructions.
Contact Information
For further details, Mitsubishi Electric Europe B.V. can be contacted at their Ratingen, Germany office, with contact details provided in the document.
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Catalog excerpts

SG-R SERIES-2

35 model series since 1964 An assurance of innovation and dependability Mitsubishi Electric . . . . . . . . . . . . . . . . . . . . . 5 Functions and construction Construction . . . . . . . . . . . . . . . . . . . . . . . Model SG8R. . . . . . . . . . . . . . . . . . . . . . . . Generator technology . . . . . . . . . . . . . . . . . . . . Nano Pulse Circuit. . . . . . . . . . . . . . . . . . . . Application examples . . . . . . . . . . . . . . . . . . Dialogue-assisted . . . . . . . . . . . . . . . . . . . . . . . Ease of operation. . . . . . . . . . . . . . . . . . . . . . . . Programming ....

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SG-R SERIES-3

If you’ve got grand designs, you need someone strong you can count on Since 1970, a growing number of European companies have therefore been turning to high-performance EDM machines from world market leader itsubishi Electric. M Only by producing components in-house it is possible to tailor them perfectly to the intended task. Mitsubishi Electric resorts to its own c ontrols, semiconductors, motors and other items, which are adapted in detail to all requirements. The only thing you notice is that it works – and often for many decades after purchase. If you want to invest soundly in a durable...

 Open the catalog to page 3
SG-R SERIES-4

Ahead of the competition With the best price-performance ratio The rock-solid machine base of the SG-Reries is your assurance of precision and durability. The choice of high-class components ensures the long-term reliability of the machine system. The full standard equipment of the SG-R completes the package. A fire extinguishing system, C axis with a zero-point clamping tool, external programming software – all this is part of the standard equipment. Additional useful features enable you to tailor the configuration to your individual requirements. The simplicity of the control and the programming...

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SG-R SERIES-5

Maximum precision ... ensured by solid machine manufacture and • dual measuring system / linear scales in all axes • active temperature compensation • high-precision, integrated axes Continued on page 13 Implemented all-rounder The heart of the SG-R is the GV80 generator with 80 A peak performance – optionally 120 A. Both are ideally equipped for any task: • Maximum performance and minimum wear with graphit electrodes • efficient machining of cemented carbide • machining of titanium, PCD and other special materials Continued on page 17 The many advantages of the SG-R Technology from a single...

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SG-R SERIES-6

Boosting productivity with IDPM. The Power Master of sinker erosion reconciles opposites: • Maximum processing speed • Minimum wear Continued on page 17 40 % faster. Up to 40 % faster thanks to precision axis movements: • rapid lift-off and lowering, • optimal immersion at the contact surface, • powerful flushing in deep rib geo etries. m Operation made easy. For the user. Dialogue-assisted programming helps you achieve your goal with ease. • User-friendly, plain-language dialogue • Simple selection of machining technology • Automatic assignment of the machining strategy • External programming...

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SG-R SERIES-7

Solid cast steel for maximum agility, dynamics and precision Precise axis movements – w hatever the loading Ergonomic workplace Rock-solid machine build, exactly as it should be. Sophisticated, cleaned up and absolutely durable. These principles are well proven for decades and will be casted into each and every new machine. The use of high-class components inclusive. In-built „just right“ factor On the SG-R series, maximum precision is naturally built in – with linear scales on the X, Y and Z axes and advanced temperature compensation, the effects of room temperature fluctuations are measurably...

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SG-R SERIES-8

The optical industry, microelectronics, medical technology applications – this is where the SG8R is in its element.The clear and distinct focus on highest precision and finest details is reflected in the detailed equipment of this machine system. No compromising on the generator or technology – even when it comes to the finest details, performance stays at the highest level. The SG8R: tiny, intricate, exquisite Extreme precision tailored to the finest details Short travel paths – robust components HGM, NP2, LLTX – important acronyms when it comes to finishing Designed for maximum accuracy and...

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SG-R SERIES-9

The generator with 80 amp standard (120 amp optional) Developed for superlative performance, with plenty in reserve The GV generator is designed for a wide range of applications. Superlative performance with extremely low electrode wear by using graphite electrodes is possible as well as the creation of intricate details and high surface qualities with copper. The generator is just as suitable for machining carbides as for machining titanium and many other materials. Comparison: electrode wear [%] Comparison: machining time [%] without IDPM with IDPM The digital Power Master IDPM guided by Artificial...

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SG-R SERIES-10

Racing car Alfa Romeo F1® Team ORLEN C42 Top-tier technology Nano precision not only in tungsten carbide Response time is decisive Lower energy input ensures better and sharper edges. Microcracks in the material are minimised at the same time. The improved structural integrity results in significantly extended tool life, not only for forming tools. The nP Circuit Microcracks in carbide? No thanks! HPS generator stage for PCD/ CBN processing Eroded too aggressively: visible microcracking Processed with the SG-R: fully eroded with minimal microcracking Despite its high power density, the technology...

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SG-R SERIES-11

: 1.2379 Workpiece mm Depth: 20 VDI: 23 1 hr 47 min Total time: m 8 / 0.000 m Wear: 0.00 Watch film now: www.mitsubishi-edm.de/graphite Built for top performance Achieving results quickly and with low wear Mould making, aerospace, medical technology Electrode: 1 x ELLOR50 Workpiece: 1.2379 Depth: 30 mm VDI: 24 Total time: 1 hrs 34 min Wear: 0.019 mm Electrode: 2 x TTK-50 Workpiece: 1.2379 Depth: 25 mm VDI: 25 Total time: 2 hrs 43 min Wear: 0.044 / 0.000 mm Discerning customers demand more. Electrode: 2 x ELLOR50 Workpiece: 1.2379 Depth: 20 mm VDI: 23 Total time: 1 hrs 47 min Wear: 0.008 / 0.000...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.