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mvr

Product catalog summary
Mitsubishi Electric Overview
Mitsubishi Electric has been a leader in Electrical Discharge Machining (EDM) technology since 1964, with a significant presence in Europe since 1970. The company focuses on in-house production to ensure precision and durability, producing over 60,000 wire-cut EDM machines and filing 7,000 patent applications annually.

Key Features and Technologies
  • Tubular Shaft Motor: Eliminates cogging torque for enhanced precision and reduced maintenance, converting energy directly into motion without contact.
  • Generator Technology: The V350 generator improves response times and surface quality while reducing power costs. The Precise Finish Circuit (PFC) enhances productivity with better surface finishes and fewer recuts.
  • Wire Threading: Advanced wire annealing system allows efficient threading on thick or interrupted workpieces, minimizing downtime.
  • Intelligent User Interface: The Natural User Interface (NUI) offers intuitive controls and 3D data import capabilities, improving user experience and efficiency.
  • Remote Control: The mcAnywhere system enables remote monitoring and control, providing flexibility and reducing supervision needs.

Design and Durability
The machine features a solid Meehanite casting for durability and a stainless steel table resistant to wear and dielectric fluids. The non-contact drive system ensures long-term reliability and precision.

Profitability and Maintenance
The MV-R Series reduces operational costs with lower electricity, wire, and filter consumption. Maintenance is simplified with quick-change components and an auto-clean function for the tank seal.

Applications and Automation
The machine supports diverse applications with features like Power Master 3D for real-time cutting condition analysis and Corner Master 3 for optimizing complex geometries. Automation options enhance productivity and profitability.

Conclusion
The MV-R Series offers precision, durability, and cost-efficiency, making it a reliable choice for long-term investment in EDM technology.

Specifications
The MV-R Grand Tubular EDM machine offers a surface finish of Ra 0.28 µm compared to Ra 0.35 µm for conventional machines, using a 0.20 mm brass wire electrode.

Performance and Efficiency
The MV-R Grand Tubular provides greater precision and faster operation, resulting in lower piece costs. It operates for 10 hours and 32 minutes daily, with significant energy savings. The MV-R consumes 56.08 kWh, compared to 178.70 kWh for conventional machines, reducing energy costs by 69%.

Cost Savings
Annual savings of 4598.25 EUR are projected, assuming six punches per day and an electricity price of 0.15 EUR/kW. The MV-R reduces wire consumption by up to 46%, saving 837 meters per workpiece.

Optional Equipment
The MV-R offers optional equipment such as a tool package for machining rotationally symmetrical tools, ERGO-LUX machine lights, and a 20 kg wire station. Additional axes and automation solutions enhance functionality.

Automation and Integration
The MV-R series is automation-ready, allowing integration with handling systems and robots from various manufacturers. Mitsubishi Electric provides complete systems, including EDM machines, robots, software, and controls.

Service and Support
Mitsubishi Electric offers excellent service with a large stock of parts for swift delivery. Training for EDM machinists is provided, and expert assistance is available via a service hotline.

Technical Data
Detailed technical data for the MV1200R and MV2400R models include dimensions, weight, travel capabilities, and power requirements, designed for high precision and efficiency with features like a regenerative transistor pulse type power supply and dielectric cooling unit.
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Catalog excerpts

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Wire-cut EDM – Power for Precision Subject to technical change   /  16.09.2014  /  Art. No. 279101 MITSUBISHI ELECTRIC EUROPE B.V. Mechatronics Machinery  /  Gothaer Str. 8  /  40880 Ratingen  /  Germany / Tel. +49 (0) 2102 486-6120  /  Fax +49 (0) 2102 486-7090 [email protected] / www.mitsubishi-edm.de

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36 model series since 1964. An assurance of dependability. Mitsubishi Electric. . . . . . . . . . . . . . . . . . . . . 5 Highlights. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Tubular Shaft Motor. . . . . . . . . . . . . . . . . . . 11 Generator technology . . . . . . . . . . . . . . . . . 13 Precise Finish Circuit. . . . . . . . . . . . . . . . . . 15 Wire threading. . . . . . . . . . . . . . . . . . . . . . . 17 Simple operation. . . . . . . . . . . . . . . . . . . . . 19 Intelligent user guidance. . . . . . ....

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patent applications per year produced wire-cut EDM machines If you’ve got grand designs, you need someone strong you can count on. Since 1970, a growing number of European companies have therefore been ­ urning to high-performance EDM machines from world market t leader ­ itsubishi Electric. M Only by producing components in-house is it possible to tailor them perfectly to the intended task. Mitsubishi Electric resorts to its own c ­ ontrols, semiconductors, motors and other items, which are adapted in detail to all requirements. The only thing you notice is that it works – and often for many...

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ODS OPTICAL DRIVE SYSTEM The speed of light ... ... for communication by fibre optics. The Tubular Shaft Drive with its highly responsive control fully exploits the benefits of high communication speed. No heat, no maintenance and no contact – just extra precision for good. At Mitsubishi Electric, this is known as “Changes for the Better”. Continued on page 11 PFC PRECISE FINISH CIRCUIT Extra precision and speed thanks to the generator that not only thinks, but also thinks ahead. If you want to achieve better surface quality with fewer r ­ ecuts, you need the right blend of mutually adapted technologies....

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Ingenious drive positioning If you want extra-smooth axis movements, you have to position the drives right in the centre of the moving weight – so that the superior Tubular Shaft Drive can exploit its full potential. Glass scales right next to the work space are an assurance of maximum precision right from the start. Tons of solidity cast in steel. Solid machine body The specially selected Meehanite casting ensures durability that can be measured in decades and copes with high workpiece weights day after day. The rugged machine bed takes even the severest punishment in its stride – unlike many...

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The Tubular Shaft Motor converts energy directly into motion, without contact, without maintenance and above all without loss of precision – long-term. Combined with the 400 % faster fibre-optic-­ ased b control, this superior technology can truly show what it is capable of. The 12-year genuine manufacturer warranty on positioning accuracy is a guarantee of top-level durability. Your company’s technological edge has a name: Tubular Shaft Motor – from world market leader Mitsubishi Electric. Find out more about it here: www.mitsubishi-edm.de/tsm ODS OPTICAL DRIVE SYSTEM on positioning accuracy....

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Intercepting the waste – fully automatically. We call it COREHOLD®. During rough machining, a controllable bridge is created to hold the waste m ­ aterial – the waste ­ aterial cannot fall. This m m ­ eans that many features can be rough-­ achined m and, after removal of the waste material, recut – fully automatically and unmanned, overnight and at weekends. Lower costs, higher profits. Better s htnes straig PFC PRECISE FINISH CIRCUIT Getting a grip on radii and corners On small inner and outer corners and complicated geometries, Corner Master 3 comes to your aid. You merely define your priorities,...

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Twice-as-fast spark detection The high-speed digital control works up to twice as fast as traditional machines. This prevents wire breakage and increases machining speed noticeably at the same time. Greater speed and accuracy – and you save more. PFC PRECISE FINISH CIRCUIT Response time is decisive An EDM machine that reacts with greater speed and precision achieves better surface quality faster. The new V350 generator has a significantly higher effective sampling rate. The voltage is built up faster and with greater precision thanks to reduced capacitance loss. Thanks to faster voltage build-up,...

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atic Autom ing hread wire t ficult for dif ieces workp Vastly superior. The wire threader for maximum dependability. Automatic wire threading – equipped for any ­situation Wire break point insertion, jet stream on or off, even with difficult applications. The innovative flow analysis for the jet stream makes your work easier. The entire process has been improved to permit toleration of an up to 10 % rate of spooling-related curl. Round diamond guide Maximum precision and durability ensure the best results in the long run – inclusive of maintenance-­ friendliness due to a small number of parts...

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Intuitive operation In dialogue with the machine Produce NC data the easy way. Machining tech- nologies are assigned intuitively and with menu guidance. Optimise the parameters of the machi- ning technologies and store these as an ME-Pack. NATURAL USER The complete machine documents inclusive of maintenance instructions are always available, and the right help is quickly found. Comprehensibility is aided by photos and 3D depiction. Import 3D data in Parasolid® format and create 3D shapes with the integrated 3D CAD/CAM. By using them, you can generate NC data with the as- sociated machining parameters....

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If time is of the essence or you want the machines to take some of the work off your shoulders. Set-up of- ten takes too long; from now on, you can save this time. Highly accurate probing cycles measure the work- piece precisely. With the water flow you prefer. By means of the cutting wire or with an optional sensing Clamp it and press Start\ Intelligent user guidance takes the effort out of work, NATURAL USER Fully automatic alignment cycles Intelligent user guidance takes you to the finish. The electrical discharge machine takes you quickly Manual control Comfortable set-up with the manual...

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All Mitsubishi EDM catalogs and technical brochures

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  6. EA8-S

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  7. MV-S

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  8. MV-R

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  9. ImageBrochure

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  10. BA

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  11. MV-Series

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    21  Pages

  2. BA8

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  3. EA

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  4. EA 12V

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  5. PA20

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.